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Hy-Security 222 EX - User Manual

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Hy-Security
Gate Operators
HYDRAULIC
SLIDE GATE
Operators
With Smart Touch Controller
Installation and Maintenance Manual
Models 222 SS, E, EX, XI
333 MS, E, EX
222 CF, CE, CX
444 XS
and
DC Battery Operated Models
222 DS, DE, DX
444 DX
Revision: ___
Hy-Security Gate Operators
Phone: 1-800-321-9947
FAX: (206) 286-0614 INSTR# 103
Internet: www.hy-security.com
Email: Info@hy-security.com Date 04/01/02

Table of Contents

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Summary

Introduction

Available Models and Features

Stopping the Gate

Explains the time delay Soft Stop system and optional brake valves.

Starting the Gate

Details the AWOG soft starting system for smooth acceleration.

Operators for Heavy Gates

Details E Models with hydraulic manifold and adjustable brake valves.

High Speed Operators

Explains EX Modes with AWOG and brake valves for faster speeds.

DC 24-Volt UPS Operators

Covers DC operators with UPS, sealed batteries, and backup travel.

Correctional Facility Operators

Details CF models with heavy-gauge cover and locking options.

333 Modular Operators

Explains 333 Modular Operators with separate enclosures.

444 Super Powerful Operators

Covers 444 Operators for heavier gates with larger chassis.

The Smart Touch Controller

Describes the Smart Touch Controller as the operator's digital brain.

Important Information - Review Before Installation

Common Industry Symbols

Displays common industry symbols used for safety warnings.

Important Instructions for Gate System Designers & Installers

Provides critical safety instructions for designers and installers.

Install an Automatic Gate Operator only When

Lists conditions that must be met before installing an automatic gate operator.

Entrapment Protection Device Schematic

Wheel Safety Covers

Emphasizes that all wheels must be covered for safety.

Install An Automatic Sliding Gate Operator Only When

Gate Movement and Operator Placement

Covers gate movement, operator placement, and electrical grounding.

Important Information For Gate System Owners & Users

Save These Important Owner and User Instructions

Instructs installers to convey key safety and operation points to owners.

Tools Required for an Efficient Installation

Getting Started with an Automated Gate System

How Our Hydraulic Operator Works

Describes the hydraulic operator's drive system and its reliability.

Accessory Compatibility

States compatibility with access control and entrapment protection devices.

Pedestrian Entrapment Protection

Advises reading safety information before installation.

Installation Preparation Checklist

Safety Mesh and Gate Distance

Illustrates safety mesh and gate distance from operator.

Gate Wheel Covers

Highlights the need for cantilever gate wheel covers.

Drive Rail Alignment

Shows operator and drive rail alignment and shimming.

Installation

Drill Anchor Holes

Details drilling and setting anchor bolts for the operator base.

Line Up the Operator

Instructions for aligning the operator parallel to the gate.

Two Part Operator Enclosure

Guidance on mounting the separate enclosure for modular models.

Bolt Drive Rail to Gate Panel

Explains connecting the drive rail to the gate panel.

Install Limit Ramps

Details mounting limit ramps for gate travel control.

Install Grip Tape

Describes applying grip tape to the underside of the drive rail.

Clamp Drive Wheels

Explains how to clamp drive wheels and adjust spring tension.

Electrical Power Connection

Details connecting primary power, voltage, and grounding.

Control Transformer Tap

Instructs checking the primary tap on the control transformer.

Two Part Operator Electrical Power

Notes AC power routing for 333 type operators.

Battery Operator Connections

Details AC power, conduit, and DC circuits for battery operators.

Check Operator Handing

Explains how to set the operator's handing (left/right).

Replace Blue Plug

Instructs to replace the blue shipping plug with a breather cap.

Setup Smart Touch Controller

Emphasizes controller configuration before external controls connection.

Mechanical and Hydraulic Adjustments

Drive Wheel Spring Tension

Details adjusting the drive wheel spring compression.

Drive Rail Alignment

Explains verifying and adjusting drive rail alignment.

Brake Valves Adjustment

Describes adjusting brake valves for smooth gate stops.

Pressure Relief Valve Adjustment

Details adjusting the pressure relief valve for maximum system pressure.

Directional and Quick Stop Valves

Describes the function of directional and quick stop valves.

Basics of Using the Smart Touch Controller System

Smart Touch Controller Buttons

Details the functions of the five buttons on the controller.

Menu Navigation and Settings

Explains how to navigate menus and change settings.

Accessing User and Installer Menus

Describes how to enter the User and Installer Menus.

Installation Configuration for Smart Touch Controller

Setting Operator Handing and Usage Class

Guides setting operator handing and UL usage class.

Wiring Control Inputs to the Smart Touch Controller

Smart Touch Controller Inputs

Lists and describes each input terminal and its function.

Input Connection Notes

Provides important notes regarding input connections and supervision.

Connecting a Master; Slave Pair

Master;Slave Configuration Steps

Details wiring and menu settings for master/slave configuration.

Smart Touch Controller User Menu Functions

User Menu Options

Lists user menu items, defaults, and descriptions.

User Menu Notes

Provides important notes related to user menu settings.

Smart Touch Controller Installer Menu Functions

Installer Menu Options

Lists installer menu items, defaults, and descriptions.

Installer Menu Notes

Provides important notes related to installer menu settings.

Description of Functions Available in the User Menu

User 1 Close Timer Setting

Explains the automatic close timer setting for the gate.

User 2 Momentary Close

Configures the constant hold push button close function.

User 3 Momentary Open

Configures the constant hold push button open function.

User 4 Power Loss Function

Configures gate function during AC power loss on DC models.

User 5 Radio Control Option

Configures radio input for open or open/close operation.

User 6 Warn Before Operate

Controls the warning buzzer before gate motion.

User 7 Forced Open Alert and Reposition

Enables forced open alert and automatic gate reposition.

User 8 Drift Closed Alert and Reposition

Enables drift closed alert and automatic gate reposition.

User 9 PE Alignment Mode

Aids photo-eye emitter/receiver alignment.

User 10 Clock and Date Set

Sets the 24-hour clock for logging events.

User 11 LCD Contrast Set

Adjusts the LCD display contrast.

Description of Functions Available in the Installer Menu

Installer 1 Set UL Usage Class

Sets the UL usage class required for operator function.

Installer 2 Set Handing of Gate

Sets the gate handing (left/right) for operator function.

Installer 3 Load Factory Defaults

Restores all menu settings to factory defaults.

Installer 4 Set Master;Slave Type

Configures operator as Master or Slave in paired installations.

Installer 5 Set AC Charger or Solar

Sets AC charger or solar for DC battery machines.

Installer 6 Enable Fire Dept. Open

Enables the Fire Dept. Open input override.

Installer 7 Enable Emergency Close

Enables the Emergency Close input override.

Installer 8 Inherent Sensor Sensitivity

Adjusts the sensitivity of the internal inherent sensor.

Installer 9 Inherent Sensor Function

Allows inherent sensor to only stop the gate (UL Class 4).

Installer 10 Leaf Delay Close

Sets leaf delay for closing in Master/Slave setups.

Installer 11 Leaf Delay Open

Sets leaf delay for opening in Master/Slave setups.

Installer 12 Maximum Run Timer

Sets the maximum gate run time.

Installer 13 Partial Open Distance

Activates and sets partial open duration.

Installer 14 PEC Reverse to Open

Configures photo eye close reverse to open.

Installer 15 PEO Reverse to Close

Configures photo eye open reverse to close.

Installer 16 Edge Reverse to Open

Configures edge sensor reverse to open.

Installer 17 IES Reverse to Open

Configures inherent sensor reverse to open.

Installer 18 Set PEO;PEC NO;NC

Sets photo eye output type (NO/NC) and supervision.

Installer 19 Set Edge Input NO;NC

Sets edge sensor input type (NO/NC).

Installer 20 Time Clock;Interlock Input

Configures terminal #7 for time clock or interlock input.

Installer 21 OOLD Function

Configures OOLD function for pause or full reversal.

Installer 22 IOLD Function

Configures IOLD function for pause or full reversal.

Installer 23 Vehicle Detector Logic

Configures vehicle detector logic and anti-tailgate modes.

Installer 24-26 User Output Relay Options

Configures functions for user output relays 1-3.

Installer 27 Gate Open Alert

Adjusts time delay for gate open alert relay.

Installer 28 Loitering Alert

Adjusts time delay for loitering alert relay.

Installer 29 Factory ELD

Controls the HY-5A Free Exit detector.

Installer 30 Factory IOLD

Controls the HY-5A IOLD detector.

Installer 31 Factory OOLD

Controls the HY-5A OOLD detector.

Installer 32 Factory SLD

Controls the HY-5A Shadow detector.

Correctional Facility - User Optional Wiring

Connecting an Interlocked Pair

Details wiring for interlocked gate pairs in correctional facilities.

Connecting to an External Lock Mechanism

Explains wiring for external solenoid locks or maglocks.

Connecting Gate Secure Position Indicator

Details wiring for gate secure position indicator output.

Options for User Programmable Output Relays 1-3

Close Limit Output

Provides interlock signal or indicates gate security at full closure.

Close Limit Pulse Output

Commands a 2nd machine to close with a pulsed output.

Open Limit Output

Indicates full open position, active when open limit is triggered.

Open Limit Pulse Output

Trips a sequenced barrier arm gate operator to open.

Warn Before;During Operate Output

Controls an external warning device, syncs with internal buzzer.

Gate Lock Output

Controls external solenoid or magnetic locks.

Gate Forced Open Output

Signals gate forced open and operator inability to close.

Gate Open Too Long Output

Activates when gate is open longer than user-selected period.

Safety Mode Alert Output

Activates when system is in Safety or Entrapment Mode.

Entrapment Mode Alert Output

Activates only when system is in Entrapment Mode.

Unauthorized Vehicle Entry Output

Signals unauthorized vehicle entry without access control.

Outside Obstruction Vehicle Detector Output

Interlocks to entry device to prevent pedestrian use.

OOLD Output When Gate Closed

Annunciates vehicle or indicates loitering when gate is closed.

Gate Nearing Full Travel Output

Activates when gate is near full travel (RPM sensors only).

Gate Failure Output

Reports system errors, faults, or entrapment modes.

Motor Running Output

Active when the motor is running and gate is in motion.

AC Power Failure Output

Normally energized, drops with loss of AC power or charger off.

DC Power Failure Output

Triggered when battery power is very low.

Flasher Relay Output

Controls flashing lights, except when open limit is triggered.

Clock Functions

Setting the Time and Date

Guides setting the time and date on the Smart Touch Controller.

UL 325 Standard Requirements for Entrapment Protection Devices

Entrapment Protection Sensor Types

Defines types of entrapment protection sensors (A, B1, B2, C, D, E).

UL Usage Class Information

Explains UL usage classes (I, II, III, IV) for gate operators.

Placement and Use of Secondary Pedestrian Entrapment Sensors

Sensor Placement Guidelines

Details placement for non-contact and contact sensors.

Hardwired Contact Sensor Requirements

Ensures wiring is protected from mechanical damage.

Contact Sensor Signal Integrity

Ensures sensor signals are not impeded by obstructions.

UL Recognized Component Requirement

States sensors must be UL recognized components.

Entrapment Risk Assessment

Advises assessing risks to determine sensor placement.

Installing Gate Edge (Contact Type) Reversing Sensor

Edge Sensor Mounting and Wiring

Details mounting and wiring for post-mounted and gate-mounted edge sensors.

Edge Transmitter and Receiver Setup

Guides setup of edge transmitters and receivers.

Radio Receiver Connection

Details connecting a commercial radio receiver.

Testing Reversing Edge Operation

Advises testing reversing edge operation weekly.

Installing Photoelectric (Non-contact) Sensors

General Information on Photo Eyes

Discusses photo eye types and requirements.

Photo Eye Compatibility

States photo eyes must be UL recognized and 24V DC rated.

Photo Eye Installation

Details mounting height and placement for photo eyes.

Photo Eye Configuration

Explains selecting light/dark operate and relay output types.

Photo Eye Connection

Details wiring for photo eye receivers and emitters.

Installing Photoelectric Sensors, cont.

Supervised Photo Eye Connection

Enables supervised connection for fault detection.

Photo Eye Function

Describes photo eye behavior on tripping and reversal.

Photo Eye Alignment

Guides careful optical alignment of photo eyes.

Notes on Retro-Reflective Systems

Provides notes on installation and alignment of retro-reflective systems.

Detector Installation Guide

Detector Basics

Explains how vehicle detectors work.

Loop Configurations

Discusses different loop configurations for detectors.

Rules for Security Gate Applications

Lists rules for loop placement and wiring in gate applications.

Detector Installation Guide

Wire Turn Guidelines

Provides guidelines for the number of wire turns per loop size.

Installation Workmanship Practices

Emphasizes quality installation practices for detector loops.

Detector Logic

Recommends detector use for free open and obstruction sensing.

Loop Diagnostics

Outlines tests for loop resistance and earth resistance.

Vehicle Detector Installation Options

Smart Touch Controller Detector Interface

Highlights Smart Touch Controller features for detectors.

Vehicle Detector Inputs

Lists available vehicle detector input functions.

Hy-Security Hy-5 A Vehicle Detector Installation

Detector Mounting and Connection

Details mounting and plugging in the Hy-5A detector.

Loop Wire Routing and Connection

Explains explaining routing and connecting loop wires to the detector.

Detector Tuning and Sensitivity

Describes automatic tuning and sensitivity adjustment.

Vehicle Detector Functions

Lists configurable vehicle detector functions in Installer Menu.

Standard 11 Pin Box Type Vehicle Detector Installation

Socket Mounting and Power Connection

Details mounting sockets and connecting power to detectors.

Output and Input Connections

Explains connecting detector output and input terminals.

Multiple Detector Wiring

Guides wiring when using multiple detectors.

Loop Wire Twisting

Emphasizes twisting loop wires for proper function.

Detector & Loop Fault Diagnostics

Alert Codes for Detector;Loop Faults

Lists alert codes for detector and loop problems.

Retrieving Historical Data

Explains how to retrieve historical data via RS232.

Frequency Measurement and Adjustment

Guides viewing and changing loop frequency.

Call Strength Level

Explains how to display and interpret call strength.

Vehicle Detector Configuration & Anti-Tailgate Modes

Detector Logic Modes

Describes modes 1-4 for vehicle detector logic and anti-tailgating.

24 hr 7 day Timer Connection

Programming 24 hr or 7 day Schedules

Guides programming schedules for the 24 hr/7 day timer.

Selecting AM;PM or Military Time

Explains how to change between AM/PM and military time.

Setting the Time

Details setting the current hour, minute, and day.

Reviewing Programs

Describes how to review programmed timer schedules.

Timer Manual Override

Explains temporary and continuous manual overrides for the timer.

Connecting a Radio Receiver

Radio Receiver Mounting and Wiring

Guides mounting and wiring a commercial radio receiver.

Antenna Connection and DIP Switch Setup

Details connecting the antenna and setting receiver DIP switches.

Remote Release Mechanism

Releasing Drive Wheel Clamp Mechanism

Provides instructions for manual operation of the clamp mechanism.

Internal Solenoid Lock Instructions

Solenoid Lock Description

Describes the internal solenoid deadbolt lock.

Solenoid Lock Activation

Explains when the solenoid lock must be activated.

Solenoid Lock Adjustment

Details notching the drive rail and adjusting the lock enclosure.

Solenoid Lock Electrical Connections

Shows wiring for the solenoid lock and indicator switch.

Troubleshooting

Gate Movement Troubleshooting

Addresses general gate movement problems and alignment.

Electrical Problems Troubleshooting

Discusses Smart Touch Controller error reporting and voltage issues.

Specific Problem Diagnosis

Provides specific troubleshooting steps for common issues.

Troubleshooting

Error, Fault, and Alert Status Chart

Lists LCD display codes and buzzer sequences for errors.

Gate Speed Considerations

Explains factors affecting gate speed and cold weather performance.

General Maintenance

Hydraulic System Maintenance

Covers fluid level, leak checks, and oil changes.

Cold Weather Considerations

Advises on oil type and manual gate operation in cold weather.

Electrical Controls Maintenance

Discusses cleaning electrical enclosures and troubleshooting.

Adjust Pressure Relief Valve

Details how to adjust the pressure relief valve.

Maintenance Schedule

Operator Maintenance Schedule

Provides a schedule for checking and maintaining operator parts.

Maintenance Special Notes

Offers special notes regarding gate hardware and component checks.

Use and Adjustment of the Manual Release Mechanism

Manual Release Operation and Caution

Explains how to disengage drive wheels and cautions about spring release.

Drive Rail and Wheel Adjustment

Details adjusting drive rail height and wheel spread.

IMPORTANT SPECIAL NOTES REGARDING D.C. POWERED GATE OPERATORS

DC Power Disconnect and Battery Storage

Notes on disconnecting DC power and battery storage.

Battery Handling and Polarity

Warns about handling batteries and observing polarity.

Wire Size for Battery Connections

Emphasizes using correct wire size for battery connections.

Battery Performance and Life

Discusses battery capacity, charging, and lifespan.

Wiring and Control Configuration for DC Operators

Connecting Heavy Gage Wires

Details connecting heavy gage wires between battery and operator.

Connecting 14-gage Circuits

Explains connecting 14-gage circuits for controls and charger status.

Optional DC System Configurations

Details four functional choices for AC line power failure.

Exploded Parts Breakout

Power Units Detailed

Identifies components of power units.

Parts Breakout - Control Box

Control Box Component Part Numbers

Lists part numbers for control box components.

Parts Breakout - DC Power Supply

DC Power Supply Components

Lists and identifies components of the DC power supply.

LIMITED WARRANTY (Hydraulically Powered Operators)

Hy-Security 222 EX Specifications

General IconGeneral
Model222 EX
CategoryGate Opener
Max Gate Length20 ft
Horsepower1/2 HP
Operating Temperature-15°F to 158°F (-26°C to 70°C)
Max Gate Weight1000 lbs
Gate Weight Capacity1000 lbs
Safety FeaturesObstruction Sensing

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