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FluidAqua Mobil FAM 25
Hydac FluidAqua Mobil FAM 25 User Manual
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Dimensions
FAM 25/45/60/75/95
en(us)
Page 29/160
BEWA FAM25-95 3402054f en(us) 2013-06-13
2013-06-13
FAM 60-95 with OFU – stationary (FAM-xx-1-x-x-26-…)
*) working space required (all specifications in mm)
28
30
Table of Contents
Imprint
2
Documentation Representative
2
Table of Contents
3
Contents
3
Preface
8
Technical Support
9
Modifications to the Product
9
Warranty
9
Using the Documentation
10
General Safety Information
11
Hazard Symbols
11
Signal Words and Their Meaning in the Safety Information and Instructions
12
Structure of the Safety Information and Instructions
13
Observe Regulatory Information
13
Proper/Designated Use
14
Improper Use or Use Deviating from Intended Use
16
Qualifications of Personnel / Target Group
17
Wear Suitable Clothing
18
Electrical Hazards
18
Modifications to the Fluidaqua Mobil
19
Stoppage in an Emergency (EMERGENCY STOP)
19
Unpacking the FAM
19
Transporting the FAM
20
Transporting the FAM - Mobile FAM (FAM-XX-2
20
Forklift
20
Crane
21
Train/Truck
21
Checking the Scope of Delivery
22
FAM Description
23
FAM Version - Stationary (FAM-XX-1
23
FAM Version - Mobile (FAM-XX-2
24
System Components FAM 25-45
25
System Components FAM 60-95
26
Dimensions
27
FAM 25-45 - Stationary (FAM-XX-1
27
FAM 25-45 - Mobile (FAM-XX-2
28
FAM 60-95 with OFU - Stationary (FAM-XX-1-X-X-26
29
FAM 60-95 with OFU - Mobile (FAM-XX-X-X-X-26
30
FAM 60-95 with MRF - Stationary (FAM-XX-1-X-X-40
31
FAM 60-95 with MRF - Mobile (FAM-XX-2-X-X-40
32
Hydraulic Diagram
33
Technical Specifications
35
Function Description
36
Power Unit with Water Ring Vacuum Pump
37
Power Unit with Rotary Vane Vacuum Pump
37
Possible Applications of the FAM
38
Cleaning in Bypass Flow
38
Purifying and Transferring by Pumping
38
FAM Set-Up and Connection
39
Setting up the FAM
39
Connection Overview
40
Notes on Pipes and Hoses
41
Connecting the Inlet (IN)
43
Connect Outlet (OUT)
43
Preparing Vacuum Pump for Operation
44
Water Ring Vacuum Pump Preparation (FAM-XX-X-X-X-XX-W/WA-X
45
Rotary Vane Vacuum Pump Preparation (FAM-XX-X-X-X-XX-R-X
47
Filling the Rotary Vane Vacuum Pump at the FAM 25
48
Filling the Rotary Vane Vacuum Pump at the FAM 45-95
48
Electrical Connection of the FAM
49
Checking Direction of Rotation
50
Operating Elements on the FAM
51
Starting up the FAM
52
Switching on the FAM
53
Setting the Pressure in the Vacuum Column
54
Bleeding the Filter Housing Fluid Filter
56
Shutting off the FAM
57
Control Panel Basic (SIMATIC PANEL)
58
Overview of Operating Modes and Abbreviations
59
Overview of Menu Structure
60
Changing / Entering Values
62
Menu1
63
Start Screen
64
RH+P (Relative Humidity + Pressure)
65
T (Temperature)
66
Selection Contamination (CONT.)
67
Operating Mode - OM
68
Operating Modes - Brief Overview / Brief Description
69
Operating Mode - Dewater to / Filter to
72
Operating Mode - MANU
73
Operating Mode - MANU - OPERATOR (MANU1)
73
Operating Mode - MANU - OPERATOR (MANU2)
74
Operating Mode - MANU - OPERATOR (MANU3)
74
Operating Mode - MANU - OPERATOR (MANU4)
75
Operating Mode - SETTINGS (SET)
76
Set Units
76
Set Temperature
77
Set Pressure
77
Menu2
78
Set (Repeat Testing Interval) Times
79
Read Operating-Hours Counter
79
Performing Maintenance
80
Maintenance Intervals
80
Function Testing of the Fault Indicator Lamp
83
Change Air Filter
83
Checking the Aquasensor
83
Recognise / Find Suction Line Filter Type
84
Old Suction Line Filter - Cleaning / Changing the Filter Element
84
New" Suction Line Filter - Cleaning / Changing the Filter Element
85
Water Ring Vacuum Pump (FAM-XX-X-X-XX-W/WA
87
Check/Clean the Level Switch
87
Switching Status - Level Sensor Water Ring Vacuum Pump/Plc
87
Replacing the Water Filter
88
Cleaning the Cooling Fins
89
Flushing/Cleaning the Vacuum Pump
89
Cleaning the Condensation Cooler of the Vacuum Pump
93
Water Filter Combination (FAM-XX-X-X-XX-WA
95
Back-Flush Water Filter Combination
95
Checking / Setting the Downstream Pressure
96
Maintenance of Rotary Vane Vacuum Pump (FAM-25-X-X-XX-R
97
Replacing Oil and Oil Filter (FAM 25)
98
Replacing the Air De-Oiling Element (FAM 25)
99
Rotary Vane Vacuum Pump (FAM 45/60/75/95-XX-X-X-XX-R
100
Changing Vacuum Pump Oil and Oil Filter (FAM 45-95)
101
Replacing the Air De-Oiling Element of the Vacuum Pump (FAM 45-95)
102
Replacing the Filter Element on the Fluid Filter
103
Filter Housing 2600 (FAM-XX-X-X-X-26
104
Toploader (FAM-XX-X-X-X-10
108
MRF Filter Housing (FAM-XX-X-X-X-40
112
Checking the Vacuum Column Level Sensor
114
Switching Status - Level Sensor Vacuum Column/Plc
115
Testing the Float Switch in the Oil Pan
116
Oil Mist Separator Maintenance
117
Replacing the Filter Element on the Oil Mist Separator
118
Error Messages / Troubleshooting
119
Cs+Pump Switched Off. CS Fault. Start 10 New Attempts with Reset
120
Flow at FAM Inlet Has Been too Low for 5 Minutes. Check the FAM Inlet
121
FAM Outlet Is Blocked
122
Error, Float Switch of Rotary Vane Vacuum Pump at Fill Level Min. / Fill Level Overflow
123
Error, Float Switch of Water Ring Vacuum Pump at Fill Level Max. / Fill Level Overflow
123
Error, Float Switch of Water Ring Vacuum Pump at Min. / Max. Fill Level
123
6. Error, Float Switch of Vacuum Column at Fill Level Max And/Or Fill Level Overflow
124
Error Filling by Automatic Water Supply
125
Error Starting Automatic Water Feed
126
12. / 14. / 15. Cable Break
127
No Defined Value from CS
129
No Measured Value from CS. Check for Flow
130
19. / 20. / 21. / 22. Motor Protection Switch Qx Has Tripped
131
Oil Filter Contaminated -> Replace Oil Filter
133
Oil Tank of Rotary Vane Vacuum Pump Is Empty -> Refill Oil
134
Oil Tank of Rotary Vane Vacuum Pump Is too Full -> Drain Oil
135
Heater Safety Thermostat Triggered
136
Fuse F2 Has Tripped
138
Heater Fuse Has Tripped
139
Check Phase Sequence
141
Malfunction CS Flow too Low
143
Fault, CS Device Error
143
Dry-Running Evacuation Pump
144
Vacuum Column Overflow -> Drain Vacuum Column and Troubleshoot Cause
145
Oil Pan too Full -> Drain Oil Pan and Seal Leak
146
Water Tank of the Water Ring Vacuum Pump Empty -> Fill up Water
147
Water Tank of the Water Ring Vacuum Pump Is Overfilled -> Drain off Water
148
Saturation Oil >= 90%. Measurement with CS 1Xxx Not Possible
149
Replacement Parts and Accessories List
150
Storing the Unit / Taking It out of Operation
152
Disposing of the Unit
152
Technical Data
153
Type Label
154
Customer Service
154
Model Code
155
EU Declaration of Conformity
156
Index
157
4
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Hydac FluidAqua Mobil FAM 25 Specifications
General
Brand
Hydac
Model
FluidAqua Mobil FAM 25
Category
Water Filtration Systems
Language
English
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