Installation Manual 5.1.2
3
TABLE OF CONTENTS
CONTACT INFORMATION: ................................................................................................................................................................. 4
MODEL NOMENCLATURE .................................................................................................................................................................. 5
1.0 TRANSPORTATION & STORAGE ................................................................................................................................................... 6
2.0 ELECTRICAL HAZARD WARNINGS ................................................................................................................................................. 6
3.0 HYDRO-TEMP SYSTEM INSTALLATION ......................................................................................................................................... 6
4.0 DUCTWORK CONSIDERATIONS .................................................................................................................................................... 7
5.0 DHW HEATING ............................................................................................................................................................................. 8
6.0 THE GROUND LOOP SYSTEM ...................................................................................................................................................... 14
8.0 CONDENSATE CONSIDERATIONS ............................................................................................................................................... 17
9.0 LOW & HIGH VOLTAGE CONNECTIONS ...................................................................................................................................... 17
10.0 PROTOSTAR THERMOSTAT CUSTOMER NAVIGATION INSTRUCTIONS ..................................................................................... 20
10.1 ZONE SENSOR / T-STAT ............................................................................................................................................................ 35
11.0 V-STAR INSTALLER SETTINGS. .................................................................................................................................................. 36
12.0 SYSTEM SEQUENCE OF OPERATION FOR FULLY VARIABLE V-STAR WITH PROTOSTAR THERMOSTAT ...................................... 42
13.0 RECOMMENDED HYDRO-TEMP™ START-UP PROCEDURE ........................................................................................................ 44
14.0 PREVENTATIVE MAINTENANCE ................................................................................................................................................ 45
15.0 BASIC TROUBLE SHOOTING CHART FOR THE HYDRO-TEMP SYSTEM ........................................................................................ 48
Explanation of Terms / Acronyms used in Manual
AWG = American Wire Gauge
DHW = Domestic Hot Water
AHW = Auxiliary Hot Water
CFM = Cubic Feet per Minute
UV = Ultra Violet
Vac = Volts Alternating Current
Vdc = Volts Direct Current
BAS = Building Automation System
VA = Volt Amps
GPM = Gallons per minute
PVC = Polyvinyl Chloride
CPVC = Chlorinated Polyvinyl Chloride
Relay reference to C = common terminal
Relay reference to NO = Normally open terminal
Relay reference to NC = Normally closed terminal
E-Heat = Emergency heat / strip heat only, compressor locked off.
Aux heat = Auxiliary heat / strip heat running with compressor.
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