©2013 HYSTER COMPANY
TABLE OF CONTENTS
General ......................................................................................................................................................................................... 1
Accessing the Drive Unit Compartment ..................................................................................................................................2
Special Precautions .......................................................................................................................................................................3
Discharging the Internal Capacitors ........................................................................................................................................ 3
Electromagnetic Shield ............................................................................................................................................................3
Electrical System Checks ............................................................................................................................................................. 4
Safety Precautions ................................................................................................................................................................... 4
Calibration .................................................................................................................................................................................... 7
Power Assist Steering Sensor .................................................................................................................................................. 7
Repairs ..........................................................................................................................................................................................7
Controller, Replace .................................................................................................................................................................. 8
Remove ............................................................................................................................................................................... 8
Install ...................................................................................................................................................................................8
Contactor Coil, Check ............................................................................................................................................................. 9
Fuses ............................................................................................................................................................................................. 9
Horn ............................................................................................................................................................................................10
Replace .................................................................................................................................................................................. 10
Brake Switch Operation ............................................................................................................................................................. 10
Brake and Interlock Switches .....................................................................................................................................................11
Standard Steering ...................................................................................................................................................................11
Power Assist Steering ............................................................................................................................................................ 11
Height Limit ............................................................................................................................................................................... 12
Control Handle (Standard) ......................................................................................................................................................... 12
Disassemble ........................................................................................................................................................................... 12
Assemble ................................................................................................................................................................................13
Control Handle (HD Option) ......................................................................................................................................................15
Disassemble ........................................................................................................................................................................... 15
Remove Top Cover ...........................................................................................................................................................15
Remove Function Switches ...............................................................................................................................................15
Remove Throttle Sensor Assembly .................................................................................................................................. 15
Remove Handle Shaft Assembly ...................................................................................................................................... 16
Remove Side Glide............................................................................................................................................................ 16
Remove the Coast Control Switches .................................................................................................................................17
Assemble ................................................................................................................................................................................17
Install the Coast Control Switches ....................................................................................................................................17
Install Side Glide................................................................................................................................................................17
Install Handle Shaft Assembly ..........................................................................................................................................17
Install Throttle Sensor Assembly ......................................................................................................................................18
Install Function Switches ..................................................................................................................................................18
Install Top Cover .............................................................................................................................................................. 18
Control Module .......................................................................................................................................................................... 19
Check ..................................................................................................................................................................................... 19
Remove .................................................................................................................................................................................. 20
Install ..................................................................................................................................................................................... 20
Proximity Switch (Power Assist Steering) ................................................................................................................................. 22
Remove .................................................................................................................................................................................. 22
Install ..................................................................................................................................................................................... 22
Remote Control Box Switches ................................................................................................................................................... 23
Remove .................................................................................................................................................................................. 23
Install ..................................................................................................................................................................................... 23
Electrical System Table of Contents
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