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Hyundai 80D-9 User Manual

Hyundai 80D-9
229 pages
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CONTENTS
CONTENTS
FOREWORD
FOREWORD
A message to hyundai lift truck operators
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0-1
Introduction
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0-2
How to use this manual
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0-3
EC regulation approved
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0-5
Safety labels
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0-6
Guide (Direction, Serial number, Symbols)
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0-13
1. SAFETY HINTS
1. SAFETY HINTS
1. Daily inspection
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1-1
2. Do's and don'ts
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1-2
3. Seat belts
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1-4
4. No riders
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1-5
5. Pedestrians
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1-6
6. Operator protection
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1-7
7. Fork safety
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1-8
8. Pinch points
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1-9
9. Travel
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1-10
10. Grades, ramps, slopes and inclines
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1-11
11. Tip over
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1-12
12. Surface and capacity
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1-14
13. Parking
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1-15
14. Refueling
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1-16
15. Step
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1-17
16. Operator's safety rules
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1-18
17. Side shift
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1-19
2. OPERATING HAZARDS
2. OPERATING HAZARDS
1. Loose loads
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2-1
2. Long and wide loads
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2-2
3. Rear swing
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2-2
4. Low overhead clearance
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2-3
5. Fast turns and high loads
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2-3
6. Right angle stacking
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2-4
7. Chain slack
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2-4
8. Pallets and skids
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2-5
9. Caution for electrical lines
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2-5

Table of Contents

Questions and Answers:

Hyundai 80D-9 Specifications

General IconGeneral
Model80D-9
Load Capacity8000 kg
Engine TypeDiesel
Engine ModelCummins QSF3.8
Operating Weight11400 kg
Tire TypePneumatic
Fuel TypeDiesel
Transmission TypeAutomatic

Summary

1. SAFETY HINTS

1. DAILY INSPECTION

Outlines the essential checks for safe operation at the start of each shift.

3. SEAT BELTS

Emphasizes the importance and correct use of seat belts for operator safety.

7. FORK SAFETY

Covers critical safety measures related to fork operation and load handling.

11. TIP OVER

Describes conditions leading to tip-overs and actions to take in such events.

16. OPERATOR'S SAFETY RULES

Lists essential safety rules for lift truck operators.

2. OPERATING HAZARDS

1. LOOSE LOADS

Warns about the dangers of handling unstable or loosely stacked loads.

4. LOW OVERHEAD CLEARANCE

Advises on checking and maintaining awareness of overhead clearance to prevent collisions.

5. FAST TURNS AND HIGH LOADS

Explains how fast turns with high loads can lead to tip-overs.

9. CAUTION FOR ELECTRICAL LINES

Details the critical safety distances required when operating near electrical lines.

10. LIFTING LOADS

Covers safety precautions related to lifting loads, including prohibited methods.

4. OPERATOR MAINTENANCE AND CARE

1. DAILY SAFETY INSPECTION

Outlines the procedures for a thorough daily visual and functional inspection.

5. STARTING AND OPERATING PROCEDURES

2. CHECK BEFORE OPERATION

Details the required walk-around checks before starting the engine for safety.

5. STARTING FROM A SAFE CONDITION

Lists prerequisites for starting the truck safely, including seat belt and brakes.

11. OPERATING SAFELY

Summarizes key safety principles for operating the lift truck in various situations.

12. LOAD HANDLING

Covers essential guidelines for safely handling and transporting loads.

6. EMERGENCY STARTING AND TOWING

1. HOW TO TOW A DISABLED TRUCK

Provides step-by-step instructions for safely towing a disabled lift truck.

7. PLANNED MAINTENANCE AND LUBRICATION

2. SAFE MAINTENANCE PRACTICES

Lists essential safety practices for performing maintenance and repairs.

9. TROUBLESHOOTING

2. ELECTRICAL SYSTEM

Assists in troubleshooting problems within the truck's electrical system.

3. TORQUE FLOW SYSTEM

Provides solutions for common problems related to the torque converter and transmission.

5. BRAKE SYSTEM

Offers solutions for common problems related to the brake system.

6. HYDRAULIC SYSTEM

Aids in diagnosing and resolving issues within the hydraulic system.

7. MAST AND FORK

Provides troubleshooting steps for problems related to the mast and forks.

10. TESTING AND ADJUSTING

1. ENGINE SYSTEM

Details procedures for testing and adjusting the engine system.

2. DRIVE SYSTEM

Explains how to test and adjust the truck's drive system, including pedals.

3. TRAVEL SYSTEM

Covers testing and adjusting procedures for the travel system components.

4. STEERING SYSTEM

Outlines methods for testing and adjusting the steering system.

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