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Hyundai 80D-7E - User Manual

Hyundai 80D-7E
251 pages
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EC Declaration of conformity - update 05/01/’10
1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).
Forklifts Model :
Serial Nr. :
*******
***
2. Manufacturer Hyundai Heavy Industries Co. Ltd.
1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea
Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium
Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)
3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008
4. Noise level :
Certain n
˚
:
Date :
Conformity assessment procedure :
Authorized entity :
Engine power :
Guaranteed sound power level :
e13*2000/14*2005/88*0059*08
2009-06-17
Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.
Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg
*** kW
*** dB (A)
5. Remarks
*****
Managing Director
Geel, Belgium
**/**/****

Table of Contents

Questions and Answers

  • G
    Gregg DanielSep 9, 2025
    Why doesn't the charge lamp light during normal operation on my Hyundai 80D-7E?
    • K
      Kelly MurraySep 9, 2025
      If the charge lamp on your Hyundai Forklifts does not light during normal engine operation, the charge lamp itself may be defective and need replacement. Alternatively, there may be faulty wiring that requires checking and repair.
  • M
    Michelle VelasquezAug 23, 2025
    Why is the radiator pressure valve spouting steam on my Hyundai 80D-7E?
    • B
      Brandon PerezAug 23, 2025
      If the radiator pressure valve on your Hyundai Forklifts is spouting steam, it could be due to a lack of cooling water or a water leak, in which case you should add water or repair the leak. Another possible cause is a loose fan belt, which requires adjustment. Also, dust and scale accumulated in the cooling system, change the water and clean the interior of the cooling system.
  • M
    Monica MurphyAug 25, 2025
    How to fix an oil pressure caution lamp that won't turn off on Hyundai Forklifts?
    • L
      lloydericAug 25, 2025
      If the oil pressure caution lamp on your Hyundai Forklifts fails to go out, it could be due to several reasons. The oil level in the oil pan might be low, so add oil. The oil filter element might be clogged, requiring replacement. Also, check for loose or worn oil pipe joints that may be leaking oil, and repair them.
  • E
    emily87Aug 26, 2025
    Why is my Hyundai 80D-7E engine emitting blackish smoke?
    • J
      Jo ConleyAug 27, 2025
      If your Hyundai Forklifts engine emits blackish smoke, the air cleaner element is likely clogged. Clean or replace the element to resolve this issue.
  • E
    Erin Alvarez DDSAug 27, 2025
    What does it mean if the water temp gauge on my Hyundai 80D-7E indicates red range on the right?
    • S
      Sarah McdonaldAug 27, 2025
      If the water temperature gauge on your Hyundai Forklifts indicates a red range on the right, the radiator fin might be clogged or damaged; try cleaning or repairing it. Alternatively, the thermostat or water temperature gauge could be faulty and need replacement. Also, the radiator filler cap might be loosening; retighten it or replace the packing.
  • E
    Elizabeth MillerAug 29, 2025
    Why does my Hyundai 80D-7E engine emit whitish or bluish smoke?
    • T
      Teresa PenaAug 29, 2025
      If your Hyundai Forklifts engine emits whitish or bluish smoke, it could be due to an excessive quantity of oil in the oil pan; reduce the oil quantity. Another potential cause is poor fuel quality, so replace it with the specified fuel.
  • R
    Ralph CarterSep 18, 2025
    Why doesn't the heater signal become red on my Hyundai 80D-7E Forklifts?
    • L
      Laura TaylorSep 18, 2025
      If the heater signal on your Hyundai Forklifts does not become red, it could be due to faulty wiring that needs checking and repair. Another possible cause is a damaged glow plug, which would need replacement.
  • P
    pwagnerSep 18, 2025
    Why doesn't the engine oil pressure caution lamp light when the engine is stopped on my Hyundai 80D-7E Forklifts?
    • E
      Erin HarrisonSep 18, 2025
      If the engine oil pressure caution lamp does not light when the engine is stopped (with the starting switch left in the 'ON' position) on your Hyundai Forklifts, the caution lamp itself may be defective and need replacement, or the caution lamp switch may be defective and also need replacement.
  • N
    nicole84Sep 7, 2025
    Why does the starting motor pinion keep going in and out on my Hyundai 80D-7E Forklifts?
    • S
      Samuel NguyenSep 7, 2025
      If the starting motor pinion on your Hyundai Forklifts repeatedly goes in and out, it's likely due to insufficient battery voltage. Try recharging the battery to resolve this issue.
  • E
    Elizabeth WhiteSep 4, 2025
    Why does the starting motor stop before the engine starts on my Hyundai Forklifts?
    • T
      Thomas HicksSep 4, 2025
      If the starting motor on your Hyundai Forklifts stops before the engine starts, it could be due to faulty wiring that needs checking and repair. Another possibility is insufficient battery voltage, which requires recharging the battery.

Summary

Introduction

Operator Daily Inspection - Safety and Operating Checks

Procedure for daily pre-operation safety checks.

Planned Maintenance

Recommended periodic maintenance program.

How to Use This Manual

Section 4. Operator Maintenance and Care

Daily safety inspection and refueling procedures.

Section 5. Starting and Operating Procedures

Safe and efficient operation instructions.

Section 6. Emergency Starting and Towing

Emergency procedures for starting and towing.

Section 7. Planned Maintenance and Lubrication

Planned maintenance program details.

Section 9. Troubleshooting

Symptoms, causes, and remedies for issues.

Safety Labels

Description

8) Safety Instruction (Item 17)

Decal on dashboard cover for OPSS system.

12) Warning Safety (Item 15)

Warning label on the front outside of overhead guard stay.

Know Your Truck

Safety Hints

1. Daily Inspection

Procedure for daily pre-operation checks.

2. Dos and Donts

Guidelines for safe operation and prohibited actions.

3. Seat Belts

Importance and usage of seat belts.

6. Operator Protection

Keeping operator safe within the truck.

7. Fork Safety

Safe practices related to fork operation.

8. Pinch Points

Warning about hazardous pinch points.

11. Tip Over

Causes and prevention of tip-over incidents.

13. Parking

Proper parking procedures.

14. Refueling

Safe procedures for refueling.

16. Operators Safety Rules

General rules for operator safety.

Operating Hazards

1. Loose Loads

Dangers of carrying loose or unbalanced loads.

10. Caution for Electrical Lines

Safety precautions when working near electrical lines.

Hyundai 80D-7E Specifications

General IconGeneral
Model80D-7E
Power TypeDiesel
Load Capacity8000 kg
Engine Power74 hp
Engine Power (kW)55 kW
TransmissionAutomatic
Fuel TypeDiesel

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