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IAME REEDJET 100cc User Manual

IAME REEDJET 100cc
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REEDJET 100cc
MAN-086 - EN
OVERHAUL MANUAL
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IAME REEDJET 100cc Specifications

General IconGeneral
BrandIAME
ModelREEDJET 100cc
CategoryEngine
LanguageEnglish

Summary

Engine Disassembly

Remove Spark Plug

Unscrew the spark plug using a 20.8mm socket wrench.

Remove the Exhaust Manifold

Unscrew column nuts and remove the exhaust manifold and gasket.

Remove The Clutch Cover

Unscrew the clutch cover using a 5mm Allen wrench.

Remove The Clutch

Unscrew the Bendix cover and remove the clutch assembly.

Remove The Ignition

Steps to remove ignition components like rotor and stator.

Remove the Cylinder Head

Unscrew head nuts and column nuts to remove the cylinder head.

Remove the Circlips from Piston

Use a screwdriver with rounded edges to remove piston circlips.

Remove Piston Pin, Piston and Cage

Use a specialized punch to remove the piston pin, piston, and cage.

Remove Starter Group

Untighten screws to remove the starter support and Bendix support.

Opening The Crankcase

Remove crankcase screws and open halves with a plastic mallet.

Remove Oil Seals / Bearing if necessary

Use tools to remove oil seals and bearings from crankcase halves.

Crankshaft Disassembly / Assembly

Crankshaft Disassembly Operations

Procedure to disassemble the crankshaft using specialized tools and a press.

Crankshaft Assembly Operations

Steps for assembling the crankshaft using assembly tools and a press.

Engine Assembly

Crankcase Assembly

Steps for assembling the crankcase halves and checking axial clearance.

Piston Installation

Position Circlip On Tool

Use a tool to correctly position piston circlips in their seats.

Install Cylinder Gasket and Cylinder

Lubricate and install the cylinder gasket and cylinder onto the piston.

Clutch Re-Assembly

Bendix Support Installation

Starter Support Installation

Mount and tighten the starter support onto the crankcase.

Ignition Re-Assembly

Ignition Timing

Install Clutch Cover

Reassemble the clutch cover and tighten its screws.

Spark Plug Installation

Tighten the spark plug using a specific socket wrench.

Reed Pack Installation

Exhaust Manifold Installation

Install the exhaust manifold with gasket and tighten nuts.

Fastener Torque Values

Overhaul Tool List

Specific Tools Available at IAME

Standard Tools

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