IAME REEDSTER 125cc User Manual

MAN-051 ING
ASSEMBLY INSTRUCTIONS
&
USER MANUAL
09/03/07
REEDSTER 125cc
F1 - F2 - F3 - F4 Versions

IAME REEDSTER 125cc Specifications

General

Brand	IAME
Model	REEDSTER 125cc
Category	Engine
Language	English

Summary

Section 1: Engine Description and Features

Main Features of the Reedster Engine

Details the engine's design, materials, and key components like crankshaft, balance shaft, and ignition system.

Engine Characteristics and Operation Limits

Lists technical specs like capacity, bore, stroke, and operational limits like RPM and temperature.

Contents of the Packing List

Details components and accessories included with the engine package, categorized by system.

Motor Identification Number

Explains how to find and use the official motor identification number for service and parts.

Section 2: Engine Preparation and Installation

Engine Mounting and Cooling System Installation

Engine placement sketch and water cooling system setup for F3/F4.

Engine Preparations and Motor Mount

Pre-installation checks, removing plugs, and fitting the motor mount.

Fuel System, Gearbox Oil, and Drivetrain Setup

Carburettor, fuel pump, gearbox oil, and engine mounting with chain alignment.

Electrical System and Ignition Components

Installing H.T. coil, clutch cover, battery, wiring harness, and electronic box.

Intake and Exhaust System Installation

Mounting the intake silencer and exhaust system.

Section 3: Use of the Engine

Gearbox Oil and Fuel System Management

Managing gearbox oil and guidelines for fuel and oil mixture.

Carburettor and Engine Operation Procedures

Carburettor adjustment guide and procedures for starting/stopping the engine.

Engine Break-in, RPM Limits, and Exhaust Tuning

Procedures for engine break-in, understanding RPM limits, and tuning the exhaust system.

Electrical System, Battery, and Spark Plugs

Warnings on electrical system, battery care, and spark plug selection.

Sprocket Ratio Optimization for Performance

Guidance on choosing the optimal sprocket ratio for track performance.

Section 4: Engine Basic Maintenance

Centrifugal Clutch Recommendations

Prescriptions for ensuring long clutch life, including checks and replacement criteria.

Clutch Disassembly and Assembly

Detailed steps and tools for disassembling and assembling the centrifugal clutch.

Gear Timing Schematic and Assembly

Diagram and instructions for correct gear assembly for vibration reduction.

Scheduled Maintenance Plan

Maintenance schedule detailing components and actions required at different intervals.

Troubleshooting Common Engine Faults

Identifying and resolving common engine faults, their causes, and remedies.

Engine Preservation and Torque Values

Engine preservation for storage and a table of recommended torque values.