IAME X30 125cc RL - TaG - Clutch Disassembly and Assembly

- 33 - MAN-043E ENG
4.2 INSTRUCTIONS FOR THE DISASSEMBLY/ASSEMBLY OF THE CLUTCH
WARNING:
the following operations can be performed by a skilled mechanic, under the
conditions to have available the dedicated tools shown in the text, otherwise it is
necessary to apply to an Authorized Service Center.
Refer to the following drawing during the operations.
OPERATIONS
TOOLS
Clutch disassembly
1. Remove the clutch cover (3 screws M6).
 Allen wrench 5mm – T type
2. Remove the Bendix support and replace it with starter
wheel locking tool.
 Starter wheel locking tool: P.N. S884
3. Remove nut (1 nut M10).
 12 point wrench 17 mm
4. Remove the external washer, the drum complete with
roller cage, the internal washer.
5. Remove the special tool from the head and using the
clutch wrench remove the M20x1 nut and the starter
wheel.
WARNING: turn clockwise as the nut has left thread
 Starter wheel locking tool: P.N. S884
 30mm socket.
6. Apply the clutch puller on clutch hub and remove the
clutch hub with the starter wheel.
 Clutch puller: P.N. ATT-026
 12 point wrench 12mm.
7. Remove the starter wheel (3 screws M6)
 Allen wrench 5mm – T type
1 Drum nut 5 Screw 9 Clutch body
2 External washer 6 Clutch drum 10 Starter ring
3 Roller cage 7 Internal washer 11 Screw
4 Sprocket 8 Locking nut