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IBC VFC 45-225

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INSTALLATION AND OPERATING INSTRUCTIONS
www.ibcboiler.com
WARNING: If the information in this manual is not followed exactly, a re or
explosion may result causing property damage, personal injury, or loss of life.
Do not store or use gasoline or other ammable vapours and liquids or other
combustible materials in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a nearby phone. Follow the gas
suppliers instructions.
If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qualied installer, service
agency or the gas supplier.
This Manual is also available in French - contact IBC or visit our web site www.ibcboiler.com
VFC 15-150, VFC 45-225
MODULATING GAS BOILERS
(Natural Gas or Propane)

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IBC VFC 45-225 Specifications

General IconGeneral
BrandIBC
ModelVFC 45-225
CategoryBoiler
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

HAZARDS & PRECAUTIONS

Explains DANGER, WARNING, CAUTION, NOTE, BEST PRACTICES.

Supplied with the boiler

Lists the accessory parts kit included with the boiler.

SPECIFICATIONS

Installation Safety and Precautions

Installer Responsibilities and Site Prep

Installer duties, site prep, and avoiding contaminants.

Boiler Location and Mounting

Proper boiler placement and secure mounting guidelines.

1.0 INSTALLATION

1.1 GENERAL

Boiler types, input ranges, venting options, and connections.

1.2 CODE REQUIREMENTS

1.3 LOCATION

Ambient Conditions and Site

Acceptable ambient conditions and location requirements.

Combustion Air Source Quality

Requirements for combustion air quality and avoidance of contaminants.

Water Leakage and Mounting Safety

Proper boiler placement and secure mounting guidelines.

1.4 EXHAUST VENTING AND AIR INTAKE

General Venting Considerations

Importance of planning vent materials, travel, and termination.

Common Venting System Rules

Rules for removing boilers from common venting systems.

1.4.1 APPLICATIONS

1.4.2 EXHAUST VENT MATERIAL

Exhaust Vent Material - Canada

Approved vent materials (PPs, CPVC) and temperature limits.

Exhaust Vent Material - USA

Recommended and allowed vent materials for USA installations.

1.4.3 VENT TRAVEL LIMITATIONS

1.4.4 VENTING PASSAGE THROUGH CEILING AND FLOOR

1.4.5 ROOFTOP VENT TERMINATION

1.4.6 SIDEWALL VENT TERMINATION

Sidewall Direct Vent Setup

Details on sidewall direct vent setup and clearances.

1.4.7 DIRECT VENT COMBUSTION AIR INTAKE PIPING

1.4.8 INDOOR AIR COMBUSTION AIR INTAKE PIPING

1.4.9 COMBUSTION AIR FILTRATION

1.4.10 CLOSET INSTALLATIONS

1.5 CONDENSATE REMOVAL

1.5.1 CONDENSATE TRAP

Instructions for installing and maintaining the condensate trap.

1.5.1.1 WITH SCHEDULE 40 PLASTIC VENTING SYSTEMS

1.5.1.2 WITH PPS VENTING SYSTEMS

1.5.2 CONDENSATE TRAP ASSEMBLY - CLEANING PROCEDURE

1.5.3 FURTHER INSTALLATION DETAILS

1.6 WATER PIPING

1.6.1 GENERAL PIPING ISSUES

Boiler trim, piping connections, and water quality.

Boiler Trim and Piping Systems

Boiler Trim Options

Diagram and explanation of boiler trim components.

PrimarySecondary Piping Notes

Important considerations for primary/secondary piping systems.

PrimarySecondary Piping Concepts

Hydraulic Separator in Piping

1.6.2 INSTALLATION RULES

1.7 GAS PIPING

Typical Gas Piping Diagram

1.8 ELECTRICAL CONNECTIONS

1.8.1 120 VAC LINE VOLTAGE HOOK-UP

Instructions for connecting the boiler to the 120VAC power supply.

Electrical Protection and Zone Valves

Power Quality Protection

Recommendations for surge protectors and power conditioning.

Zone Valve Wiring

Wiring instructions for using zone valves instead of pumps.

Thermostat and Sensor Wiring

Thermostat and Sensor Connections

Connecting thermostats and sensors for temperature control.

Other Electrical Connections

Connections for auxiliary interlocks, sensors, and external controls.

Thermostat Heat Anticipator

Wiring Diagrams Overview

2.0 IBC BOILER CONTROLLER

2.1 GENERAL CONTROLLER FEATURES

Overview of the V-10 Touch Screen controller features.

2.2 BOILER CONTROLLER OPERATION

2.3 CONTROL INTERFACE

3.0 STARTUP AND COMMISSIONING

3.1 LIGHTING AND SHUTTING DOWN THE BOILER

Instructions for safely starting and stopping the boiler.

3.2 PRIOR TO START-UP

3.2.1 Pre-Ignition Checks

Essential checks before igniting the boiler.

3.2.2 Test Ignition Safety Shutoff

Procedure to test the ignition safety shutoff device.

3.3 COMMISSIONING

3.4 FUEL CONVERSION PROCESS

4.0 MAINTENANCE

4.1 BOILER MAINTENANCE

General care and inspection guidelines for boiler maintenance.

Routine Maintenance Checks

General Care and Inspection

Keeping the boiler area clear and vent terminals unobstructed.

Venting Maintenance

Checks and cleaning for vent terminals and intake air filters.

Condensate Trap Maintenance

Checking and cleaning condensate traps.

4.1.5 BURNER MAINTENANCE

Heat Exchanger and Pump Checks

4.1.6 Heat Exchanger Inspection

Inspecting heat exchanger tubes for fouling or deposits.

4.1.7 Pump Operation Check

Checking pump operation and water temperature differential.

Control and Water System Maintenance

4.1.9 Control Module Operation

Verifying boiler operation and checking logs via the controller.

4.1.10 Water System Checks

Checking water pressure, temperature, and piping.

Freeze Protection and Boiler Treatment

4.1.11 Freeze Protection Guidelines

Guidelines for using antifreeze in hydronic systems.

4.1.12 Boiler Treatment Consistency

Checking boiler treatment consistency and density.

4.1.13 RELIEF VALVE MAINTENANCE AND TESTING

4.2 COMPONENT DESCRIPTIONS

4.2.1 FanBlower

Function and installation of the fan/blower.

4.2.2 Gas Valve

Function and adjustment of the gas valve.

Ignition and Pressure Sensors

4.2.3 Direct Spark Ignition Module

Function and installation of the ignition module.

4.2.4 Differential Pressure Sensor

Function and installation of the differential pressure sensor.

Water Pressure and High Limit Sensors

4.2.5 Water Pressure Sensor

Function and installation of the water pressure sensor.

4.2.6 High Limit

Function and installation of the high limit switch.

Transformer and Temperature Sensors

4.2.7 Transformer Function

Function and installation of the control transformer.

4.2.8 Temperature Sensors

Function and installation of temperature sensors.

4.2.9 Control Module Description

4.3 GAINING ACCESS TO BOILER COMPONENTS

Base Method - Fan Coupler Removal

Step-by-step guide to remove the fan coupler.

Preferred Option - FanFC Assembly Removal

Detailed steps for removing the fan and fan coupler assembly.

Component Re-Assembly and Options

Third Option - Gas Inlet Piping

Alternative method involving gas inlet piping disassembly.

Re-Assembly Procedures

Instructions for reassembling components after service.

5.0 TROUBLESHOOTING

5.1 PRELIMINARY CHECKS

Initial checks to diagnose boiler issues.

5.2 ELECTRONIC COMPONENT TROUBLESHOOTING

5.2.1 Temperature Sensor Issues

Troubleshooting temperature sensors and resistance values.

Fan and Pressure Sensor Troubleshooting

5.2.2 FanBlower Operation

Troubleshooting the fan/blower operation and signals.

5.2.3 Differential Air Pressure Sensor

Troubleshooting the differential air pressure sensor.

Water Pressure and Hi-Limit Troubleshooting

5.2.4 Water Pressure Sensor Checks

Troubleshooting the water pressure sensor.

5.2.5 Hi-Limit Switch Checks

Troubleshooting the hi-limit switch.

5.2.6 Ignition Module Troubleshooting

5.3 TROUBLESHOOTING GUIDE

5.3.1 Using Control Module Errors Displayed

Diagnosing and resolving errors shown on the control module.

Troubleshooting Guide: Ignition and Cycling

5.3.2 Ignition Problems

Troubleshooting common ignition issues.

5.3.3 Cycling Problems

Diagnosing and resolving rapid cycling issues.

Troubleshooting Guide: Temperature and Miscellaneous

5.3.4 Temperature Problems

Troubleshooting insufficient heat and temperature issues.

5.3.5 Miscellaneous Issues

Troubleshooting fumes, errors, and DHW heating.

Troubleshooting Guide: Miscellaneous Issues

6.0 DIAGRAMS

6.1 VFC 15-150 PARTS DIAGRAMS

Exploded view diagrams of VFC 15-150 boiler components.

6.2 VFC 45-225 PARTS DIAGRAMS

Exploded view diagrams of VFC 45-225 boiler components.

6.1 VFC 15-150 BOILER ASSEMBLY DIAGRAM

6.2 VFC 45-225 BOILER ASSEMBLY DIAGRAM

6.3 ADDITIONAL PARTS DIAGRAMS

6.4 WIRING DIAGRAMS

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