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ICP OLR105A12D User Manual

ICP OLR105A12D
44 pages
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2010-11-15
X40083 Rev. Z
Models:
OLR105A12D
OLR160B20C
OUF105A12C
OUF160B18C
OLF105A12C
NOLF105A12D
NOUF105A12D
Caution: Do not tamper with the
unit or its controls.
Call a qualified service technician.
INSTALLER / SERVICE TECHNICIAN:
USE THE INFORMATION IN THIS MANUAL FOR THE INSTALLATION
AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT
NEAR THE UNIT FOR FUTURE REFERENCE.
HOMEOWNER:
PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE
REFERENCE.
Printed in Canada
Printed on 100% recycled paper
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OLR160
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OUF105
OUF160
NOUF105
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OLF105
NOLF105
OIL FIRED FURNACE
UPFLOW
445 01 4083 22
Manufactured by:
Dettson Industries inc.
3400 Industrial Boulevard
Sherbrooke, Quebec - Canada
J1L 1V8

Table of Contents

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ICP OLR105A12D Specifications

General IconGeneral
BrandICP
ModelOLR105A12D
CategoryFurnace
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

SAFETY LABELLING AND WARNING SIGNS

SAFE INSTALLATION REQUIREMENTS

Safety Rules

Guidelines for safe operation and maintenance of the unit.

Freezing Temperature and Your Structure

Precautions to prevent freezing damage during cold weather.

Installation regulations

Compliance with national and local codes for oil burning equipment installation.

POSITIONING THE FURNACE

Location

Specific criteria for furnace placement regarding ambient temperature and clearance.

VENTING

General

Overview of different venting methods available for furnaces.

Chimney installations

Details on installing furnaces with chimney venting systems.

Side-wall venting - DV-2000™ Direct Vent System

Instructions for side-wall venting using the DV-2000™ system.

AIR FOR COMBUSTION

General

Requirements for combustion air supply and factors affecting it.

Contaminated Combustion Air

Identifying situations requiring outside air for combustion due to contaminants.

Ducted outdoor combustion air

Using ducted outdoor air for combustion, especially for DV-2000™ systems.

OIL TANKS AND LINES

BURNER INSTALLATION

Mounting the burner

Procedures for physically installing the burner onto the furnace.

After the burner is mounted

Post-mounting checks and connections for the burner.

Checking the polarity

Verifying correct electrical polarity for the oil burner's control system.

Checking the nozzle

Guidance on selecting and checking the correct burner nozzle.

Checking air and turbulator settings

Adjusting air and turbulator settings for optimal burner performance.

Checking the fuel supply system

Ensuring the fuel supply system is ready for operation.

BLOCKED VENT SHUT-OFF DEVICE (BVSO) For chimney venting

INSTALLING ACCESSORIES

Electronic air cleaner

Wiring and installation of electronic air cleaners.

Humidifier

Connecting a humidifier to the furnace system.

Air conditioning

Considerations for installing an air conditioning coil with the furnace.

Ductwork and Filter Installation

Guidelines for installing ductwork and air filters.

PART 2 OPERATION

MANUAL OPERATION SWITCHES

Identification and function of manual switches on the furnace.

SEQUENCE OF OPERATION

Step-by-step description of how the furnace operates.

Sequence of operation - Beckett AFII Side-wall venting

Operation sequence for Beckett AFII burners with side-wall venting.

Sequence of operation Riello 40-BF Side-wall Venting

Operation sequence for Riello 40-BF burners with side-wall venting.

Sequence of operation - Beckett AFG and Riello 40-F, chimney venting

Operation sequence for Beckett AFG/Riello 40-F with chimney venting.

Sequence of operation DV-2000™ Venting system

Operation sequence for the DV-2000™ venting system.

CHECKS AND ADJUSTMENTS

Procedures for testing and adjusting the furnace components.

General

General guidelines for start-up and annual maintenance checks.

Restart after burner failure

Steps to restart the burner after a shutdown or failure.

Combustion chamber curing

Process for curing the ceramic combustion chamber before testing.

Smoke / CO2 test

Performing smoke and CO2 tests for combustion analysis.

Perform the supply air temperature rise test

Testing and adjusting supply air temperature rise.

Vent temperature test

Measuring and checking vent pipe temperature.

Overfire pressure test procedure

Procedure for testing overfire pressure for diagnosing issues.

Fan-Limit adjustment

Information on Fan-Limit control settings and adjustments.

Limit control check

Testing the furnace's high limit control functionality.

DV-2000™ Blocked intake/blocked vent test

Testing the DV-2000™ safety shutdown for blocked vents.

BVSO performance test

Testing the functionality of the Blocked Vent Shut-Off Device (BVSO).

PART 3 MAINTENANCE

GENERAL Preventive Maintenance

Overview of preventive maintenance practices for the heating system.

Heat exchanger

Inspecting and cleaning the furnace heat exchanger for soot accumulation.

Refractory firepot

Inspecting and potentially replacing the refractory firepot.

Flooding of the firepot

Identifying and servicing a flooded firepot.

Self-aligning firepot

Information on the self-aligning firepot and its fitment.

Removing the firepot

Step-by-step guide for removing the firepot for replacement.

Replacing the firepot

Detailed instructions for installing a new firepot.

Drawer assembly

Procedures for removing and cleaning the burner drawer assembly.

Nozzle

Guidance on replacing the burner nozzle with the specified type.

Oil filter

Replacing the tank and secondary oil filters.

Air filters

Recommendations for replacing disposable air filters.

Motor lubrication

Information on motor lubrication, noting they are permanently lubricated.

CAS-2B combustion air kit (chimney venting)

Checking the CAS-2B kit for proper operation and cleaning.

BLOCKED VENT SHUT-OFF DEVICE (BVSO) CLEANING

Annual inspection and cleaning of the BVSO system.

PART 4 INFORMATION

START-UP TEST RESULTS

Section for recording start-up test results and furnace information.

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