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ICP 9MPT User Manual

ICP 9MPT
63 pages
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MULTI POSITION
2-- STAGE
GAS FURNACES
Part Number
440 08 2002 02
*9MPT & *9MPV
“A1 & A2”
Manufactured by:
This manual supports condensing gas furnaces manufactured in 2001
ã 2001 International Comfort Products Corporation (USA)
4/2002
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ICP 9MPT Specifications

General IconGeneral
BrandICP
Model9MPT
CategoryFurnace
LanguageEnglish

Summary

Introduction to the Service Manual

Unit Identification Guide

Breakdown of model number components for accurate identification.

Furnace Theory of Operation

Serpentine Design Explanation

Details the serpentine heat exchanger path and its resistance to flow.

Burner Type

Discusses the use of 'INSHOT' type burners for the heat exchanger design.

Secondary Heat Exchanger (Condenser)

Explains the function and benefits of the secondary heat exchanger.

Induced Draft Blower

Explains the need for an induced draft blower to overcome resistance.

Electrical Supply and Safety Checks

Supply Voltage and Circuit Requirements

Details required voltage range and single branch circuit needs.

Grounding and Polarity Verification

Explains how to check electrical grounding and polarity for safety.

Gas Supply and Pressure Checks

Natural Gas Supply Requirements

Specifies inlet and manifold pressure for natural gas.

L.P. Gas Supply Requirements

Specifies inlet and manifold pressure for L.P. gas.

Checking Input (Firing) Rate

Explains methods for checking input rate via manifold pressure or gas meter.

Manifold Pressure and Gas Metering

Checking Manifold Pressure

Step-by-step instructions for connecting a manometer and setting manifold pressure.

Clocking the Gas Meter (Natural Gas)

Procedure to calculate input rate by timing gas meter revolutions.

Pressure Switches and High Altitude Operation

L.P. Pressure Switch

Explains the function and operation of the L.P. pressure switch.

High Altitude Operation

Details necessary modifications for safe operation at higher altitudes.

Burners

Describes the 'INSHOT' type burners and the importance of proper adjustment.

Temperature Rise and Thermostat Considerations

2-Stage Models Temperature Rise Chart

Table showing allowable temperature rise ranges for different models.

Allowable Temperature Rise for Variable Speed Models

Table showing allowable temperature rise for variable speed models.

Room Thermostats

Discusses types of thermostats and the importance of proper setup.

Thermostat Installation and Heat Anticipators

Thermostat Location

Guidelines for optimal thermostat placement to ensure accurate temperature control.

Heat Anticipators

Explains the function of heat anticipators and how to set them.

Control Wiring and Limit Switches

Control Wiring Importance

Importance of proper wiring, common issues, and 2-stage operation wiring.

Limit Switches

Discusses the main limit and roll out limit switches, their function, and safety.

Main Limit and Roll Out Limit Switches

Main Limit Switch Operation

Explains the function, operation, and troubleshooting of the main limit switch.

Roll Out Limits

Describes the manual reset roll out limits and their function.

Pressure Switches

Standard Pressure Switches

Details pressure settings for standard models.

High Altitude Pressure Switches

Details pressure settings for high altitude models.

Blower Pressure Switch Function

Explains the role of the blower pressure switch in ensuring draft.

Vent/Combustion Air Piping Importance

Vent Termination Standards

Single Piping Chart

Details pipe diameter and length for single vent piping.

Dual Piping Chart

Details pipe diameter and length for dual vent piping.

Concentric Vent Termination

Provides charts for concentric vent termination pipe diameters and lengths.

Exhaust Blower and Condensate Drain Trap

Exhaust Blower Assembly

Details the exhaust blower assembly and its connection.

Condensate Drain Trap Installation

Explains the function, installation, and maintenance of the condensate drain trap.

Honeywell ST9162A Fan Timer/Furnace Control

Heating OFF Delay DIP Switch Settings

Shows DIP switch configurations for various heating OFF delay times.

Heating ON Delay DIP Switch Settings

Shows DIP switch configurations for various heating ON delay times.

Testing Sequences and Gas Valve Control

ST9162A/SV9541Q Testing Sequence

Outlines testing procedures for checking heating and cooling functions.

Honeywell SV9541Q Gas Valve/Ignition Control

Explains the function, components, and testing of the gas valve/ignition control.

System Operation and Diagnostics

Cooling (Y) Request Sequence

Describes the sequence of operations for a cooling call.

Circulating Fan (G) Request Sequence

Describes the sequence of operations for a circulating fan call.

Heating (W1) Request Sequence

Details the sequence for single-stage thermostat heating requests.

Gas Valve Diagnostic Codes

System Operation Details

Heating (W1) Request Sequence (Two-Stage)

Details the sequence for two-stage thermostat heating requests.

Heating Request with Gas Supply Off

Gas Valve Diagnostic Codes (See Figure 4)

Lists and explains the flash codes from the SV9541Q control for troubleshooting.

Flame Current and Capacitor Checks

Checking Flame Current

Explains the flame rectification method and how to check flame current.

Capacitors and Motor Testing

Discusses permanent split capacitor motors and how to test their capacitors.

Blower Speed Selection Criteria

Heating Blower Speed Selection

Details how to select heating speed based on temperature rise and CFM.

Cooling Blower Speed Selection

Details how to select cooling speed based on CFM per ton.

Checking External Static Pressure

Blower Speed Adjustments

Checking Approximate Air Flow

Method to calculate approximate airflow using temperature rise if a manometer is unavailable.

Variable Speed DC Motor Speed Adjustment

Explains how to adjust blower speeds for DC motors via switch settings.

Changing Blower Speeds

General procedure for changing blower speeds on variable speed and 2-speed models.

Blower Motor Control Settings

Heating, Cooling & Continuous Airflow Settings

Table showing switch settings for different airflow configurations.

Lo Heat Air Temperature Adjustment

Table showing temperature adjustments for low heat settings.

Hi Heat Air Temperature Adjustment

Table showing temperature adjustments for high heat settings.

PSC Motor Speed Settings

2 Speed Models Heating Speeds

Details how to set heating speeds for PSC motors.

2 Speed Models Cooling Speed

Details how to set cooling speeds for PSC motors.

'M1' & 'M2' Terminals

Explains the purpose of the M1 & M2 terminals on the control.

Blower Rotation and Condensate Trap Priming

Upflow Installation Instructions

Horizontal Left Installation Instructions

Horizontal Right Installation Instructions

Downflow Installation Instructions

Upflow Installation Instructions (A2 Models)

Horizontal Left Installation Instructions (A2 Models)

Horizontal Right Installation Instructions (A2 Models)

Heat Exchanger Removal and Replacement

Secondary Heat Exchanger Procedures

Detailed steps for removing and reinstalling the secondary heat exchanger.

Primary Heat Exchanger Procedures

Detailed steps for removing and reinstalling the primary heat exchanger.

Honeywell SV9541Q "Smart Valve" Sequence of Operation

Honeywell SV9541Q "Smart Valve" Troubleshooting

SV9541Q "Smart Valve" Troubleshooting Continued

SV9541Q Electrical Variation (2-Stage)

SV9541Q Electrical Variation (2-Stage) Continued

Technical Service Data: *9MPT (A1 & A2) Specifications

General Specifications

Basic model details like gas type, transformer size, and BTU ratings.

Gas & Ignition Specifications

Details on orifices, gas valve, manifold pressures, and pilot size.

Combustion & Blower Specifications

Information on flue outlet size, temperature, and blower/transition box pressures.

Limits & Controls Specifications

Data on rollout switches, limit settings, and pressure switch ratings.

Circulation Air Blower Data: *9MPV(A1 & A2) Settings

Heating, Cooling & Continuous Airflow Settings

Table showing switch settings for different airflow configurations and temperature adjustments.

Technical Service Data: *9MPV (A1 & A2) Specifications

General Specifications

Basic model details like gas type, transformer size, and BTU ratings.

Gas & Ignition Specifications

Details on orifices, gas valve, manifold pressures, and pilot size.

Combustion & Blower Specifications

Information on flue outlet size, temperature, and blower/transition box pressures.

Limits & Controls Specifications

Data on rollout switches, limit settings, and pressure switch ratings.

Circulation Air Blower Data: *9MPV050 Performance

*9MPV050 COOLING CFM vs. ESP

Graph of cooling airflow performance for 050 models.

*9MPV050 Hi HEAT CFM vs. ESP

Graph of high heat airflow performance for 050 models.

Circulation Air Blower Data: *9MPV050 Performance

*9MPV050 Lo HEAT CFM vs. ESP

Graph of low heat airflow performance for 050 models.

*9MPV075 COOLING CFM vs. ESP

Graph of cooling airflow performance for 075 models.

Circulation Air Blower Data: *9MPV075 Performance

*9MPV075 Hi HEAT CFM vs. ESP

Graph of high heat airflow performance for 075 models.

*9MPV075 Lo HEAT CFM vs. ESP

Graph of low heat airflow performance for 075 models.

Circulation Air Blower Data: *9MPV100 Performance

*9MPV100 COOLING CFM vs. ESP

Graph of cooling airflow performance for 100 models.

*9MPV100 Hi HEAT CFM vs. ESP

Graph of high heat airflow performance for 100 models.

Circulation Air Blower Data: *9MPV100 Performance

*9MPV100 Lo HEAT CFM vs. ESP

Graph of low heat airflow performance for 100 models.

*9MPV125 COOLING CFM vs. ESP

Graph of cooling airflow performance for 125 models.

Circulation Air Blower Data: *9MPV125 Performance

*9MPV125 Lo HEAT CFM vs. ESP

Graph of low heat airflow performance for 125 models.

*9MPV125 Hi HEAT CFM vs. ESP

Graph of high heat airflow performance for 125 models.

Circulation Air Blower Data: *9MPT Performance

For 050(A1 & A2) Models 3 Ton Units

Airflow data for 050 models based on speed tap and ESP.

For 075(A1) Models 3 Ton Units

Airflow data for 075(A1) models based on speed tap and ESP.

For 100(A1 & A2) Models 4 Ton Units

Airflow data for 100 models based on speed tap and ESP.

For 125(A1 & A2) Models 5 Ton Units

Airflow data for 125 models based on speed tap and ESP.

Technical Service Data: *9MPT (A1 & A2) Specifications

General Specifications

Basic model details like gas type, transformer size, and BTU ratings.

Gas & Ignition Specifications

Details on orifices, gas valve, manifold pressures, and pilot size.

Combustion & Blower Specifications

Information on flue outlet size, temperature, and blower/transition box pressures.

Limits & Controls Specifications

Data on rollout switches, limit settings, and pressure switch ratings.

Circulation Air Blower Data: *9MPT Performance

For 075(A2) Models 3.5 Ton Units

Airflow data for 075(A2) models based on speed tap and ESP.

For 100(A1 & A2) Models 4 Ton Units

Airflow data for 100 models based on speed tap and ESP.

For 125(A1 & A2) Models 5 Ton Units

Airflow data for 125 models based on speed tap and ESP.

Wiring Diagram: *9MPV050(A1) 1/2 HP DC Blower Motor

Wiring Diagram: *9MPV075, 100 & 125(A1) 1 HP DC Blower Motor

Wiring Diagram: *9MPV050(A2) 1/2 HP DC Blower Motor

Wiring Diagram: *9MPV075, 100 & 125(A2) 1 HP DC Blower Motor

Wiring Diagram: *9MPT(A1)

Wiring Diagram: *9MPT(A2)

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