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Ideal Boilers Logic System 18 - User Manual

Ideal Boilers Logic System 18
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November 2009 UIN 204626 A03
INSTALLATION
AND SERVICING
LOGIC System
15, 18, 24, 30
For details of document amendments, refer to page 3
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our
website www.idealboilers.com where you can download the relevant information in PDF format.
For users guide see reverse of book
January 2014
UIN 205552 A05
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Summary

INSTALLATION AND SERVICING

Installation Guide Overview

This document provides installation and servicing instructions for the Logic System boiler.

INSTALLER NOTES AND AMENDMENTS

Document Amendments

Details installation changes implemented from Mod Level A04 to A05.

BENCHMARK COMMISSIONING DETAILS

Checklist Details

Details required for completing the Benchmark commissioning checklist.

BOILER INTRODUCTION AND OPERATION

Introduction and Overview

Overview of the Logic System boiler features, capabilities, and safe handling.

Optional Extra Kits

Lists available accessories and kits for the boiler.

SAFETY AND LOCATION REQUIREMENTS

Safety Regulations and Boiler Location

Outlines safety regulations and requirements for boiler placement.

GAS AND FLUE INSTALLATION GUIDANCE

Gas Supply Requirements

Details requirements and considerations for the gas supply connection.

Flue Installation Guidance

Provides guidance on flue installation and terminal positioning.

SYSTEM REQUIREMENTS AND CONTROLS

Air Supply, Water Circulation, and Controls

Details air supply, water circulation, boiler controls, electrical supply, and condensate drain.

BOILER DIMENSIONS AND CLEARANCES

Dimensions and Clearances

Specifies boiler dimensions and necessary clearances for installation and servicing.

CENTRAL HEATING SYSTEM REQUIREMENTS

System Requirements

Outlines system requirements for central heating installation, including pressure and vessel sizing.

SYSTEM BALANCING AND WATER TREATMENT

System Balancing Procedures

Instructions for balancing the heating system.

Water Treatment Recommendations

Details recommended water treatment products and procedures.

INSTALLATION - BOILER ASSEMBLY AND UNPACKING

Boiler Assembly Exploded View

Visual representation of boiler components and their part numbers.

Unpacking the Boiler

Instructions for unpacking the boiler and checking contents.

INSTALLATION - PANEL REMOVAL AND WALL MOUNTING

Front Panel Removal

Step-by-step guide for removing the boiler's front panel.

Wall Mounting Template and Preparation

Using the template and preparing the wall for boiler mounting.

Fitting and Mounting the Boiler

Steps for fitting the wall plate and mounting the boiler.

INSTALLATION - FLUE SYSTEM

Determining Flue Length and Packs

Guidance on selecting the correct flue length and packs.

Flue Length Calculation

Continues flue length calculations and pack selection.

Cutting and Setting Flue Lengths

Instructions for cutting and setting flue lengths for various kits.

Installing the Flue and Fitting the Turret

Detailed steps for fitting the flue through the wall and the flue turret.

Optional Roof Flue Kits

Guidance on installing optional roof flue kits.

Flue Terminal Positioning

Requirements for positioning flue terminals safely and to avoid nuisance.

Assembling the Roof Flue Kit

Steps for assembling the roof flue kit components.

INSTALLATION - CONDENSATE DRAIN

Condensate Drain System Details

Details on the condensate trap system and pipework requirements.

Condensate Drain Connections

Further details and diagrams for condensate drain connections.

INSTALLATION - CONNECTIONS AND WIRING

Connections and Filling Procedures

Instructions for water, gas connections and system filling.

Internal Wiring and Frost Thermostat

Details on boiler internal wiring and frost thermostat wiring.

Electrical Replacement and External Controls

Steps for mains cable replacement and wiring external controls.

Wiring Diagram

Schematic diagram of the boiler's electrical wiring.

INSTALLATION - COMMISSIONING AND INITIAL LIGHTING

Commissioning and Testing Procedures

Procedures for commissioning and testing the boiler's operation.

Initial Lighting Procedure

Step-by-step guide for lighting the boiler for the first time.

INSTALLATION - CHECKS AND HANDOVER

General Operation Checks

Checks to perform for correct operation of the boiler.

Reset Procedure

Instructions on how to reset the boiler after a fault.

Handing Over to Customer

Installer's responsibilities when handing over the boiler to the customer.

SERVICING PROCEDURES

Servicing Schedule and General Notes

Recommended schedule and general notes for servicing the boiler.

Combustion Performance Checks

Requirements for personnel performing combustion checks.

SERVICING - PANEL AND FAN ASSEMBLY

Front Panel Removal and Replacement

Steps for removing and refitting the boiler's front panel.

Fan and Venturi Assembly Removal and Cleaning

Instructions for removing and cleaning the fan and venturi assembly.

SERVICING - BURNER AND CONDENSATE

Burner Removal and Cleaning

Steps for removing and cleaning the boiler's burner.

Cleaning the Condensate Trap;Siphon

Procedure for cleaning the condensate trap or siphon.

SERVICING - HEAT EXCHANGER AND REASSEMBLY

Cleaning the Heat Exchanger

Instructions for cleaning the heat exchanger.

Boiler Reassembly Procedure

Step-by-step guide for reassembling the boiler after servicing.

SERVICING - COMPONENT REPLACEMENT

General Component Replacement

General guidance on replacing boiler components.

Fan Replacement

Detailed instructions for replacing the fan assembly.

SERVICING - INJECTOR AND BURNER REPLACEMENT

Burner Injector Replacement

Steps for replacing the burner injector.

Burner Replacement

Instructions for replacing the boiler's burner.

SERVICING - THERMISTOR AND IGNITION ELECTRODE

Return Thermistor Renewal

Guide to replacing the return thermistor.

Ignition Electrode Replacement

Steps for replacing the ignition electrode.

SERVICING - FLAME SENSING AND SPARK GENERATOR

Flame Detection Electrode Replacement

Instructions for replacing the flame detection electrode.

Spark Generator Replacement

Steps for replacing the spark generator.

SERVICING - GAS VALVE AND CONDENSATE COMPONENTS

Gas Control Valve Replacement

Guide to replacing the gas control valve.

Condensate Trap;Siphon Replacement

Instructions for replacing the condensate trap/siphon.

SERVICING - PCB REPLACEMENT

Main PCB Replacement

Steps for replacing the main printed circuit board (PCB).

SERVICING - USER CONTROLS AND DRAINING

User Control PCB Replacement

Instructions for replacing the user control PCB.

Draining the Boiler

Procedure for draining the boiler's central heating circuit.

SERVICING - PRESSURE AND SAFETY COMPONENTS

Pressure Gauge Renewal

Steps for replacing the pressure gauge.

Safety Relief Valve Renewal

Instructions for replacing the safety relief valve.

Pump Automatic Air Vent Replacement

Guide to replacing the pump's automatic air vent.

SERVICING - PUMP AND SENSOR REPLACEMENT

Pump Head Replacement

Steps for replacing the boiler's pump head.

CH Water Pressure Sensor Replacement

Instructions for replacing the CH water pressure sensor.

Control;No Flow Thermistor Replacement

Steps for replacing the control/no flow thermistor.

SERVICING - HEAT ENGINE RENEWAL

Heat Engine Renewal Procedure

Comprehensive guide to replacing the heat engine assembly.

SERVICING - VESSEL AND SEAL REPLACEMENT

Expansion Vessel Recharging & Replacement

Procedures for recharging and replacing the expansion vessel.

Boiler Sealing Panel Seal Replacement

Steps for replacing the boiler sealing panel seal.

FAULT FINDING - CHART MENU

Fault Finding Chart Main Menu

Overview of fault codes and corresponding troubleshooting frames.

FAULT FINDING - SPECIFIC FAULTS

Overheat;No Water Flow Lockout

Troubleshooting steps for overheat or no water flow faults.

Ignition Lockout Troubleshooting

Troubleshooting steps for ignition lockout faults.

FAULT FINDING - COMMON FAULTS

False Flame Lockout

Troubleshooting steps for false flame lockout.

Low Water Pressure Faults

Troubleshooting steps for low water pressure faults.

Flame Loss Troubleshooting

Troubleshooting steps for flame loss faults.

FAULT FINDING - SENSOR AND CARD FAULTS

Thermistor, Sensor, and BCC Faults

Troubleshooting thermistor, sensor, and BCC faults.

FAULT FINDING - OPERATION AND DISPLAY ISSUES

No Central Heating Operation

Troubleshooting steps when there is no central heating operation.

No Display Troubleshooting

Troubleshooting steps when the display is not working.

No Hot Water Troubleshooting

Troubleshooting steps when there is no hot water.

SPARE PARTS INFORMATION

Ordering Spare Parts

Information on ordering and identifying spare parts.

CODE OF PRACTICE FOR INSTALLERS

Installer Standards of Work

Guidelines for installers regarding installation, commissioning, and servicing.

Customer Service Standards

Guidelines for customer service and communication.

BENCHMARK COMMISSIONING AND SERVICING

Benchmark Section Requirements

Requirements for boiler installation, commissioning, and servicing.

GAS BOILER COMMISSIONING CHECKLIST

Commissioning Checklist Form

Checklist for commissioning the gas boiler system.

SERVICE RECORD

Service Record Forms

Forms for recording service history of the heating system.

COMBUSTION RATIO CHECK

CO Level and Combustion Ratio Check

Flowchart for checking CO level and combustion ratio during commissioning.

USERS GUIDE - BOILER OPERATION AND CONTROLS

Boiler Operation and Controls

Explanation of boiler operation modes, controls, and features.

CONSUMER QUERIES AND BASIC PROCEDURES

Boiler Reset Procedure

Steps to reset the boiler after a fault.

Boiler Introduction and Clearances

Overview of the Logic System boiler and required clearances.

Lighting the Boiler

Instructions for lighting the boiler.

CONDENSATE DRAIN AND MAINTENANCE

Condensate Drain Issues

Instructions for dealing with condensate pipe blockages or freezing.

Escape of Gas and Cleaning

Actions for gas leaks and basic cleaning procedures.

Maintenance Recommendation

Recommendation for annual servicing.

USER TROUBLESHOOTING

Troubleshooting Central Heating

Steps to troubleshoot lack of central heating.

Troubleshooting Hot Water

Steps to troubleshoot lack of hot water.

OPERATION MODES AND FAULT CODES

Boiler Display Codes

Table showing boiler display codes and their descriptions.

Fault Codes Summary

Table listing fault codes and recommended actions.

Ideal Boilers Logic System 18 Specifications

General IconGeneral
Output18 kW
Dimensions (H x W x D)600 x 400 x 300 mm
Weight28.8 kg
Efficiency89.6%
Fuel TypeNatural Gas
Central Heating Max Output18 kW
DHW Output18 kW
Warranty7 years
Boiler TypeSystem
MountingWall-mounted
ERP RatingA
CH Output18 kW
Max. Working Pressure3 bar

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