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Ideal Boilers Logic System 24 - User Manual

Ideal Boilers Logic System 24
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November 2009 UIN 204626 A03
INSTALLATION
AND SERVICING
LOGIC System
15, 18, 24, 30
For details of document amendments, refer to page 3
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our
website www.idealboilers.com where you can download the relevant information in PDF format.
For users guide see reverse of book
January 2014
UIN 205552 A05
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Summary

Installation and Servicing Guide

Document Amendments

Details changes implemented in the manual from previous versions.

Notes for the Installer

Installer Helpline and Reset Procedure

Provides contact number for technical queries and boiler reset instructions.

General Boiler Data

Technical Specifications Tables

Presents detailed technical and performance data for the Logic System models.

System Overview and Contents

Boiler Model Identification

Lists boiler models and their appliance GC and PI numbers.

Boiler Introduction and Operation

System Description and Safe Handling

Describes the Logic System boiler and provides guidance on safe handling.

Installation Location and Safety Requirements

Safety Regulations and Compartment Installation

Outlines safety regulations, location considerations, and compartment installation zones.

Gas Supply and Flue Installation

Gas Supply and Flue Installation Guidelines

Details gas supply requirements and flue installation standards.

System Components and Requirements

System Requirements Overview

Covers terminal, air supply, water, electrical, and condensate drain requirements.

Boiler Dimensions and Clearances

Boiler Dimensions and Service Clearances

Provides diagrams and measurements for boiler installation clearances.

Central Heating System Requirements

System Requirements and Filling Procedures

Details central heating system requirements, vessel sizing, and filling methods.

System Balancing and Water Treatment

System Balancing and Water Treatment

Explains system balancing and recommends water treatment products.

Installation - Boiler Assembly

Boiler Exploded View and Parts List

Shows an exploded view of the boiler with numbered components.

Installation - Unpacking Components

Pack Contents and Hardware

Lists the contents of Pack A and the hardware packs.

Installation - Unpacking and Panel Removal

Front Panel Removal Procedure

Step-by-step guide for removing the boiler's front panel.

Installation - Wall Mounting Procedures

Wall Mounting Template and Boiler Mounting

Instructions for using the wall template, preparing the wall, and mounting the boiler.

Installation - Flue Requirements

Determining Flue Length and Packs

Guides on selecting the correct flue length and flue packs based on installation.

Installation - Flue Length Calculations

Flue Length and Pack Requirement Tables

Tables providing flue length requirements for various configurations.

Installation - Flue Fitting

Cutting and Setting Flue Lengths

Instructions for cutting and adjusting flue lengths for proper installation.

Installation - Flue System Installation

Installing the Flue Through Wall and Turret

Details on fitting the flue through the wall and securing the turret.

Installation - Optional Flue Kits

Roof Flue Kit Options

Information on fitting optional roof flue kits and their components.

Installation - Flue Terminal

Flue Terminal Position Guidelines

Recommendations for positioning the flue terminal safely and effectively.

Installation - Roof Flue Assembly

Assembling the Roof Flue Kit

Step-by-step guide for assembling the roof flue kit components.

Installation - Condensate Drain

Condensate Drain System Requirements

Details on the condensate drain system, pipework, and freezing prevention.

Installation - Condensate Drain Connections

Condensate Drain Connection Diagrams

Illustrates various methods for connecting the condensate drain pipe.

Installation - Connections and Filling

Water, Gas Connections, and System Filling

Covers water/gas connections and the procedure for filling the system.

Installation - Internal Wiring

Boiler Wiring Diagrams (Y Plan;S Plan)

Shows wiring configurations for Y Plan and S Plan heating systems.

Installation - Electrical Controls

Mains Cable Replacement and External Controls

Guides on replacing the mains cable and connecting external controls.

Installation - Wiring Diagram

PCB Wiring Diagram Details

Provides a detailed wiring diagram for the Printed Circuit Board (PCB).

Installation - Commissioning and Testing

Electrical and Gas Installation Checks

Outlines the necessary checks for electrical and gas installations before operation.

Installation - Initial Lighting

Boiler Initial Lighting Procedure

Step-by-step instructions for the initial lighting of the boiler.

Installation - System Checks and Reset

General Checks and Reset Procedure

Covers general system checks and how to reset the boiler.

Installation - Handover Procedures

Handing Over to the Customer

Guides the installer on explaining the system to the end-user.

Servicing - Boiler Maintenance

Front Panel and Fan Assembly Servicing

Procedures for removing the front panel and servicing the fan assembly.

Servicing - Component Cleaning

Burner and Condensate Trap Cleaning

Instructions for cleaning the burner and the condensate trap/siphon.

Servicing - Component Cleaning and Reassembly

Heat Exchanger Cleaning and Reassembly

Details on cleaning the heat exchanger and the general reassembly process.

Servicing - Component Replacement

General Component Replacement

General steps and warnings before replacing any component.

Servicing - Component Replacement

Fan and Burner Replacement

Procedures for replacing the fan assembly and the burner.

Servicing - Component Replacement

Thermistor and Ignition Electrode Replacement

Guides for replacing the thermistors and ignition electrode.

Servicing - Component Replacement

Flame Detection Electrode and Spark Generator Replacement

Procedures for replacing the flame detection electrode and spark generator.

Servicing - Component Replacement

Gas Control Valve and Condensate Trap Replacement

Instructions for replacing the gas control valve and condensate trap.

Servicing - Component Replacement

Main PCB Replacement

Step-by-step guide for replacing the main Printed Circuit Board (PCB).

Servicing - Component Replacement

User Control PCB and Boiler Draining

Procedures for replacing the user control PCB and draining the boiler.

Servicing - Component Replacement

Pressure Gauge, Safety Valve, and Pump Air Vent Replacement

Guides for replacing pressure gauge, safety valve, and pump air vent.

Servicing - Component Replacement

Heat Engine Replacement

Procedure for the removal and replacement of the heat engine assembly.

Servicing - Component Replacement

Expansion Vessel and Sealing Panel Seal Replacement

Instructions for replacing the expansion vessel and sealing panel seal.

Fault Finding - Introduction

Fault Finding Chart Menu

Overview of boiler fault codes and corresponding troubleshooting frames.

Fault Finding - Specific Faults

Flow Temperature Lockout and Ignition Lockout

Troubleshooting steps for flow temperature overheat and ignition lockout faults.

Fault Finding - Specific Faults

False Flame, Low Water Pressure, and Flame Loss

Troubleshooting for false flame, low water pressure, and flame loss faults.

Fault Finding - Specific Faults

Fan Faults and Thermistor;Sensor Issues

Troubleshooting steps for fan faults and thermistor/sensor errors.

Fault Finding - Specific Faults

BCC Faults and Wiring Issues

Guides for resolving Boiler Chip Card (BCC) faults and wiring issues.

Fault Finding - Operational Issues

No CH, No Display, and No HW Operation

Troubleshooting steps for lack of central heating, display, or hot water.

Spare Parts Information

Ordering Spare Parts

Information and contact details for ordering replacement spare parts.

Code of Practice for Installers

Installer Responsibilities and Customer Service

Defines installer duties and customer service standards according to Benchmark.

Benchmark Commissioning and Servicing

Commissioning and Servicing Requirements

Explains the requirements for boiler installation, commissioning, and servicing.

Gas Boiler System Commissioning Checklist

Commissioning Checklist Details

Provides a checklist for ensuring compliance with building regulations.

Service Record

Recording Service History

Forms for logging regular maintenance and service intervals.

Commissioning Flowchart: Combustion Analysis

Preliminary Information on CO Level Checks

Provides essential information before checking CO levels and combustion ratios.

Commissioning Flowchart: Combustion Analysis

CO Level and Combustion Ratio Checks

Detailed flowchart for performing combustion checks at different rates.

User Guide - Introduction

Logic System Boiler Overview

Introduces the Logic System boiler for the end-user.

User Guide - Important Information

Boiler Reset Procedure and Safety

Covers safety notes, helpline, and the boiler reset procedure for users.

User Guide - Boiler Operation

Operation Modes and Controls

Explains how to operate the boiler and its various control settings.

User Guide - Condensate Drain

Condensate Drain Blockage and Prevention

Provides instructions for dealing with a frozen condensate drain and preventative measures.

User Guide - Troubleshooting

Troubleshooting No Central Heating or Hot Water

A guide for users to diagnose common issues with heating and hot water.

User Guide - Operation Modes

Boiler Display Codes

Explains the meaning of different display codes shown on the boiler.

User Guide - Fault Codes

Fault Code Descriptions and Actions

Lists fault codes, their descriptions, and recommended actions.

Ideal Boilers Logic System 24 Specifications

General IconGeneral
Output24 kW
Fuel TypeNatural Gas
DHW Output24 kW
Warranty7 years
MountingWall-mounted
ERP RatingA
CH Output24 kW
Max Working Pressure3 bar
TypeSystem

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