13See appendix for listing of additional components.
Quick Reference Boiler Piping and Wiring Guide
13See appendix for listing of additional components.
Water
Supply
WATE R
SUPP LY
CH2
Thermo stat
6 5
Sy stem
Sensor
4 3
Modulation
Si gnal
- +
2 1
CH 2
Thermosta
t
CH1
Thermo stat
4 3
Outdoor
Sensor
2 1
DHW
Sensor or
Aquastat
2 1
Modbus
+ G -
3 2 1
X7X4
X6X5
CH2
Thermo stat
6 5
Sy stem
Sensor
4 3
Modulation
Si gnal
- +
2 1
CH 2
Thermosta
t
CH1
Thermo stat
4 3
Outdoor
Sensor
2 1
DHW
Sensor or
Aquastat
2 1
Modbus
+ G -
3 2 1
X7X4
X6X5
N G L N G L N G L N G
DHW PUMP
SUPPLY
CH PUMP
DHW PUMP
FLAM E
LN G L N G L N G L N G
DHW PUMP
SUPPLY
CH PUMP
DHW PUMP
FLAM E
L
O S
HEAT ONLY BOILER
USING ZONE VALVES
POWER INPOWER IN
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR. PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24 HR
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR. PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24 HR
PRIORI TYPRIORI TY
ZONE 1
1 2 3 4
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVES24 VAC ZONE VALVE S PRIO RI TY
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVES
FO UR ZO NE EXPANDABL E
ZO NE VA LV E CONTROL
ZVC 40 4-EXP-4
FO UR ZO NE EXPANDABL E
ZO NE VA LV E CONTROL
ZVC 40 4-EXP-4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT 1
T ST AT 2
T ST AT 3
T ST AT 4
POWER
T ST AT 1
T ST AT 2
T ST AT 3
T ST AT 4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT 1
T ST AT 2
T ST AT 3
T ST AT 4
ZONE 3ZONE 3ZONE 2ZONE 2ZONE 1
THERMOSTATS (24 VAC)THERMOSTATS (24 VAC)
R W CR W CR W CR W CR W CR W C
EXP ANSI ON
A B CA B CX XX XX XX X
MAINMAIN
PR IORITY
END SWIT CHEND SWIT CH
1 21 2
NE TNE T
R W C
ZONE 4
PRIORITY
ZONE 3ZONE 2ZONE 1
THERMOSTATS (24 VAC)
R W CR W CR W C
EXP ANSI ON
A B CX XX X
MAIN
PR IORITY
END SWIT CH
1 2
NE T
R W C
ZONE 4
PRIORITY
X X
PU MP EN D
SW IT CH
X X
PU MP EN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
X X
PU MP EN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
POWER IN
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR. PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24 HR
PRIORI TY
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVES
FO UR ZO NE EXPANDABL E
ZO NE VA LV E CONTROL
ZVC 40 4-EXP-4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT 1
T ST AT 2
T ST AT 3
T ST AT 4
ZONE 3ZONE 2ZONE 1
THERMOSTATS (24 VAC)
R W CR W CR W C
EXP ANSI ON
A B CX XX X
MAIN
PR IORITY
END SWIT CH
1 2
NE T
R W C
ZONE 4
PRIORITY
X X
PU MP EN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
FU SE
5 AM P
FU SE
5 AM P
FU SE
5 AM P
FU SE
5 AM P
POWER IN
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR. PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24 HR
PRIORI TY
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVES
FO UR ZO NE EXPANDABL E
ZO NE VA LV E CONTROL
ZVC 40 4-EXP-4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT 1
T ST AT 2
T ST AT 3
T ST AT 4
ZONE 3ZONE 2ZONE 1
THERMOSTATS (24 VAC)
R W CR W CR W C
EXP ANSI ON
A B CX XX X
MAIN
PR IORITY
END SWIT CH
1 2
NE T
R W C
ZONE 4
PRIORITY
X X
PU MP EN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
FU SE
5 AM P
FU SE
5 AM P
ACCESSORY
PORT
ACCESSORY
PORT
POWER
CONTROLS
POWER
CONTROLS
POWER
CONTROLS
Power
120VAC
*
* Pump Sett ing Changes Needed With This Configuration
* (ON)
Water
Supply
WATE R
SUPP LY
CH2
Thermo stat
6 5
Sy stem
Sensor
4 3
Modulation
Si gnal
- +
2 1
CH 2
Thermosta
t
CH1
Thermo stat
4 3
Outdoor
Sensor
2 1
DHW
Sensor or
Aquastat
2 1
Modbus
+ G -
3 2 1
X7X4
X6X5
CH2
Thermo stat
6 5
Sy stem
Sensor
4 3
Modulation
Si gnal
- +
2 1
CH 2
Thermosta
t
CH1
Thermo stat
4 3
Outdoor
Sensor
2 1
DHW
Sensor or
Aquastat
2 1
Modbus
+ G -
3 2 1
X7X4
X6X5
N G L N G L N G L N G
DHW PU MP
SUPPLY
CH PUMP
DHW PUMP
FLAM E
LN G L N G L N G L N G
DHW PU MP
SUPPLY
CH PUMP
DHW PUMP
FLAM E
L
O S
HEAT ONLY BOILER
US
ING ZONE VALVES
POWER INPOWER IN
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR.PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24HR
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR.PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24HR
PRIORI TYPRIORI TY
ZONE 1
1 2 3 4
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVE S24 VAC ZONE VALVE S PRIORI TY
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVE S
FO UR ZO NE EXPANDABL E
ZO NE VA LVE CONTROL
ZVC 40 4-EXP-4
FO UR ZO NE EXPANDABL E
ZO NE VA LVE CONTROL
ZVC 40 4-EXP-4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT1
T ST AT2
T ST AT3
T ST AT4
POWER
T ST AT1
T ST AT2
T ST AT3
T ST AT4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT1
T ST AT2
T ST AT3
T ST AT4
ZONE 3ZONE 3ZONE 2ZONE 2ZONE 1
THERMOSTATS (24 VAC)THERMOSTATS (24 VAC)
R W CR W CR W CR W CR W CR W C
EXP ANSI ON
A B CA B CX XX XX XX X
MAINMAIN
PR IORITY
END SWIT CHEND SWIT CH
1 21 2
NE TNE T
R W C
ZONE 4
PRIORITY
ZONE 3ZONE 2ZONE 1
THERMOSTATS (24 VAC)
R W CR W CR W C
EXP ANSI ON
A B CX XX X
MAIN
PR IORITY
END SWIT CH
1 2
NE T
R W C
ZONE 4
PRIORITY
X X
PU MPEN D
SW IT CH
X X
PU MPEN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
X X
PU MPEN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
POWER IN
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR.PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24HR
PRIORI TY
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVE S
FO UR ZO NE EXPANDABL E
ZO NE VA LVE CONTROL
ZVC 40 4-EXP-4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT1
T ST AT2
T ST AT3
T ST AT4
ZONE 3ZONE 2ZONE 1
THERMOSTATS (24 VAC)
R W CR W CR W C
EXP ANSI ON
A B CX XX X
MAIN
PR IORITY
END SWIT CH
1 2
NE T
R W C
ZONE 4
PRIORITY
X X
PU MPEN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
FU SE
5 AM P
FU SE
5 AM P
FU SE
5 AM P
FU SE
5 AM P
POWER IN
SLAVE MASTER
PRIORITY OF F
RESE T NORMAL
POST PURGE OF F
PRIOR.PROTEC T OF F
PUMP EXERCISE OF F
30 SE C / 2 WK 4 MIN / 24HR
PRIORI TY
ZONE 1
1 2 3 4
ZONE 2
1 2 3 4
ZONE 3
1 2 3 4
ZONE 4
1 2 3 4
24 VAC ZONE VALVE S
FO UR ZO NE EXPANDABL E
ZO NE VA LVE CONTROL
ZVC 40 4-EXP-4
LED
INDICATO RS
VALVE 1
VALVE 2
VALVE 3
VALVE 4
POWER
T ST AT1
T ST AT2
T ST AT3
T ST AT4
ZONE 3ZONE 2ZONE 1
THERMOSTATS (24 VAC)
R W CR W CR W C
EXP ANSI ON
A B CX XX X
MAIN
PR IORITY
END SWIT CH
1 2
NE T
R W C
ZONE 4
PRIORITY
X X
PU MPEN D
SW IT CH
N/ O COM N/C
ZONE 4 PUMP
EN D SW ITCH
FU SE
5 AM P
FU SE
5 AM P
ACCESSORY
PORT
ACCESSORY
PORT
POWER
CONTROLS
POWER
CONTROLS
POWER
CONTROLS
Power
120VAC
*
* Pump Setting Changes Needed With This Configuration
* (ON)