IDEAL Exalt Series

Exalt
Burner Mounting Plate Replacement
1
WARNING
!
Indicates a potentially hazardous situation which,
if ignored, can result in serious injury or substan-
tial property damage.
NOTICE
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
• Instructions are for a qualified installer/ ser-
vice technician only.
• Read all instructions before proceeding.
• Follow instructions in proper order.
Kit Part Number Description Model
EXRKIT14
Burner Plate Replacement Exalt 110
EXRKIT15
Burner Plate Replacement Exalt 155 Models
EXRKIT16
Burner Plate Replacement Exalt 199 Models
Each Kit Includes:
• Burner Mounting Plate
• Combustion Chamber Insulation / Gasket
• Igniter Gasket
• Blower Gaskets
Recommended Tools:
• Adjustable Wrenches
• Phillips Head Screwdriver
• Torx Screwdrivers, T-10, T-20, T-25
• 10 mm Socket and/or 10 mm Open Ended Wrench
2019-77 Exalt Burner Mounting Plate Replacement
Revised 11/26/2019

IDEAL Exalt Series Specifications

General

Brand	IDEAL
Model	Exalt Series
Category	Burner
Language	English

Summary

Preliminary Instructions

Kit Verification and Unpacking

Verify the insulation replacement kit matches the boiler model and unpack parts carefully, checking for damage.

Boiler Power and Gas Shutoff

Turn off electrical power supply and close the manual gas shut off valve to the unit before proceeding.

Removal of the Old Burner Mounting Plate

Initial Boiler Disconnection

Turn unit power off, allow to cool, shut off gas supply, and remove the front jacket panel.

Component Wire and Pipe Disconnection

Disconnect wires from gas valve, blower, igniter, and remove air inlet elbow and gas supply piping.

Blower and Plate Removal

Unbolt the blower from the mounting plate, discard old gaskets, and remove the blower/venturi/gas pipe assembly.

Installation of the New Mounting Plate

Burner Assembly Attachment

Install burner, gasket, and screws onto the new mounting plate, ensuring correct orientation and torque.

Heat Exchanger Reassembly

Carefully reinsert the burner assembly into the heat exchanger, aligning all components correctly.

Securing the New Mounting Plate

Hand tighten and then wrench-tighten the mounting nuts to secure the assembly, avoiding over-tightening.

Final Component Reinstallation

Reinstall igniter, sightglass, gaskets, blower, and reconnect all wires and gas piping.

System Restoration and Testing

Turn on gas supply, check for leaks using a bubble test, and then turn unit power on.