57
SAFETY RELIEF VALVE RENEWAL
58
PUMP AUTOMATIC AIR VENT REPLACEMENT
1. Refer to Frame 40.
2. Drain the boiler. Refer to frame 55.
3. Remove the expansion vessel. Refer to Frame 67.
4. Firstly, increase access area by disconnecting the 22mm pipe connection
at top of pump chamber and bottom of heat exchanger and remove pipe
Refer to Frame 57.
5. The automatic air vent head is retained in the pump body with a bayonet
connection. The air vent head and oat assembly is removed by turning
the head anti-clockwise (viewed from above) and pulling upwards.
6. Reassembly is the reverse of the above. Ensure the air vent head ‘o’ ring
seal is in place when retting and the new ‘o’ ring is tted to the return pipe
top connection.
7. Ensure the air vent cap is loose.
8. Rell the boiler. Check for leaks around the new air vent joint.
9. Check the operation of the boiler. Refer to Frames 29 & 30.
5
Dust Cap
59
DHW FLOW TURBINE CARTRIDGE REPLACEMENT
1. Refer to Frame 40.
2. Drain the boiler. Refer to Frame 55.
3. Remove the clip on return thermistor. Refer to Frame 44.
4. Pull out and remove the clip (positioned behind the safety
valve) retaining the safety valve.
5. Undo the safety valve pipe compression tting positioned
outside the boiler casing.
6. Lift out the safety valve/pipe assembly.
7. Remove the safety valve pipe and transfer to the new safety
valve.
8. Reassemble in reverse order ensuring the retaining clip is
correctly tted, the pipe compression tting retightened and
return thermistor is re-clipped.
9. Rell the boiler. Check operation of the boiler. Refer to
Frames 29 & 30.
3 4
1. Refer to Frame 40.
2. Drain the DHW system. Refer to Frame 55.
3. Turn the housing anti clockwise and pull
forward to remove the cartridge.
4. Using a pair of pliers, pull out the plastic
lter/ow regulator.
5. Clean or replace lter as necessary.
6. Reassemble in reverse order.
7. Rell the boiler.
8. Check operation of the boiler. Refer to
Frames 29 & 30.
3
4
SERVICING
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