IMER ES 150 - User Manual

Marcus KingAug 2, 2025

What to do if IMER ES 150 machine does not start?

K
kimberlylewisAug 2, 2025
If your IMER Chain Hoists machine isn't starting, here are a few things to check: * Make sure the emergency stop button isn't pressed. If it is, rotate it to release. * Verify that the power supply is working correctly by checking the mains line. * Ensure the plug is correctly inserted into the socket; reconnect it if necessary. * Check if the external panel circuit breaker has tripped and reset the thermal magnetic circuit breaker. * Inspect the power cable for any faults and replace it if needed. * Look for any loose wires in the control panel and reconnect them.

Summary

1. GENERAL DESCRIPTION

General Description of Hoist

Overview of the hoist's components and its intended use for lifting materials on construction sites.

2. HOIST BRACKETS

Hoist Brackets and Installation

Details on hoist brackets, their tolerance for load stress, and the importance of proper installation and bracing.

3. ASSEMBLY

Assembly Procedures

Step-by-step guidance for assembling the hoist, stressing safety and qualified personnel.

4. ELECTRICAL CONNECTION

Electrical Connection and Testing

Procedures for electrical hook-up, including voltage checks, cable requirements, and preliminary testing.

5. TESTING INSTRUCTIONS

Testing Instructions

Detailed instructions for performing no-load and load tests to ensure hoist functionality and safety before operation.

6. RECOMMENDATIONS AND SAFETY PRECAUTIONS

Safety Recommendations and Precautions

Essential safety measures and precautions for operating the hoist, including load limits, clear workspace, and protective equipment.

7. CHECKS AND MAINTENANCE

Checks and Maintenance Procedures

Guidelines for regular checks and maintenance tasks, including wire rope condition, brake adjustment, and lubrication.

7.1 WIRE ROPE

Specifications and replacement procedures for the steel wire rope, including inspection and periodic checks.

7.2 MOTOR BRAKE ADJUSTMENT

Instructions for adjusting the mechanical disk brake, specifying air gap measurements and alignment checks.

7.3 GEARMOTOR LUBRICATION

Guidance on checking and maintaining the gearmotor's lubrication level, including oil change schedules and viscosity recommendations.

7.4 ELECTRICAL INSTALLATION

Checks for the pendant control insulation and general electrical installation integrity.

8. TRANSPORT AND DECOMMISSIONING

Transport and Decommissioning

Procedures for safely transporting, installing, and decommissioning the hoist, with precautions for storage and protection.

9. TROUBLESHOOTING

Troubleshooting Common Problems

A guide to identifying and resolving common issues, such as the machine not starting, with potential causes and remedies.

9.1 HOIST BREAKDOWN WITH SUSPENDED LOAD

Procedures for dealing with hoist breakdowns when a load is suspended, emphasizing safety and avoiding adjustments.

10. NOISE LEVEL AT THE OPERATORS EAR

Noise Level Information

Information on the noise level at the operator's ear, referencing European directives and measurement conditions.

WIRING DIAGRAM

Electrical Wiring Diagram

Schematic diagram illustrating the electrical connections, components, and wiring for the ES 150 hoist.

Mounting Frames and Applications

Frame Types and Load Capacities

Details on various hoist frames for different applications (internal, external, scaffolding) and their respective load capacities.

Fig.9 Safety Attachment

Illustration showing the correct and incorrect methods for attaching the hoist to scaffolding for safety.

Window Frame and Gantry Hoist Mounting

Window Frame Hoist Attachment

Instructions and diagrams for mounting the hoist using a window frame attachment (cod. 1199105).

Gantry Hoist Support

Information on the gantry hoist support (cod. 1191230) and its load indicators.

Load Solicitation Values

Explanation of load solicitation values on supports, considering static overload coefficients.

Test Report Table

Test Report Log

A table format for recording test results, observations, and signatures for hoist inspections and approvals.

Spare Parts

Spare Parts Ordering Information

Guidelines for ordering spare parts, including required information like machine type, part number, and serial number.

Wire Rope Fault Identification

Visual guide (Fig.13) to identify common wire rope faults like flattening, corrosion, and strand breakage.

Parts List and Diagrams

Elevator Parts List (Table 1)

Comprehensive list of parts for the elevator hoist, including reference numbers, codes, and descriptions in multiple languages.

Component Identification

Detailed identification of various components with reference numbers and codes, illustrated with a diagram.

Brand	IMER
Model	ES 150
Category	Chain Hoists
Language	English

Brand

IMER

Model

ES 150