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Imperial Systems CMAXX User Manual

Imperial Systems CMAXX
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DUST & FUME COLLECTION SYSTEM
Installation,
Operation, &
Maintenance Manual
version - B18
7320 West Market St. Mercer, PA 16137
800.918.3013 | imperialsystemsinc.com

Questions and Answers:

Imperial Systems CMAXX Specifications

General IconGeneral
BrandImperial Systems
ModelCMAXX
CategoryDust Collector
LanguageEnglish

Summary

Introduction and Warranty

Introduction

General overview of the product and manual.

Serial Number

Location and importance of the serial number plate.

15 Year Limited Warranty

Details of the limited warranty for structural components and other parts.

IDA In-Line Deflagration Arrester Certification

Information on optional IDA certification and requirements.

Fire Protection And Safety Equipment

Customer responsibilities regarding fire protection and related regulations.

Safety

Safety Alert Symbol And Signal Words

Explanation of safety symbols, signal words (Danger, Warning, Caution, Notice).

Operational Hazards

General warnings about operating the equipment safely.

Emergency Preparedness

Guidelines for emergency preparedness, including equipment and contact information.

Safety Signs and Labels

Instructions for replacing safety signs and importance of labels.

Equipment Operation Hazards

Warnings related to operating, modifying, and using compressed air.

Maintenance Hazards

Safety precautions and requirements for performing maintenance.

Unloading Equipment

Recommended Tools and Equipment

List of tools and equipment needed for unloading.

Rigging Instructions

Guidelines for safely rigging and lifting the equipment.

Assembly And Installation

Assembly

Instructions for assembling the support structure and hoppers.

CMAXX Body Assembly

Further steps for assembling the CMAXX body and securing it to the foundation.

Compressed Air Installation

Steps for connecting the compressed air supply line and regulator.

Differential Pressure Kit Installation

Instructions for installing the differential pressure kit tubing.

Electrical

Power Requirements

Specifications for the controller's universal power supply voltage range.

DCT1000 Terminal Connections

Details on connecting wires to the DCT1000 controller terminal block.

DCT1000 Controller Timer

Programming Overview

Overview of controller menu and initial setup parameters.

Timer Settings

Configuration of solenoid activation times (on and off).

Pressure Limit Settings

Setting pressure thresholds to start cleaning cycles.

Limit and Alarm Settings

Configuration of low/high limits and alarms for pressure module.

Cycle Timing and Reset

Settings for cycle delay, down time cycles, and auto alarm reset.

Maintenance Support and Diagnostics

Features to aid in system diagnostics and verification.

Startup

Maintenance

Filter Handling And Replacement

Procedures and precautions for handling and replacing filters.

Safety Valve Maintenance

Inspection, testing, and maintenance of safety relief valves.

CMAXX Spare Parts

Troubleshooting

Quick Reference Guide

Electrical

Solenoid Schematic

Wiring diagram for solenoid valves.

DCT1000 Schematic

Wiring diagram for the DCT1000 controller and expander modules.

Solenoid Heater Schematic (Optional)

Wiring diagram for an optional solenoid heater.

Integrated Controls Wiring Diagram

Overall wiring diagram for integrated controls.