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Ingersoll-Rand 150BMG Series User Manual

Ingersoll-Rand 150BMG Series
16 pages
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P6031
03524832
Edition 13
January 2014
Save These Instructions
Air and Gas Powered Starter
Series 150BMG
Installation and
Maintenance Information
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Ingersoll-Rand 150BMG Series Specifications

General IconGeneral
TypeController
Output TypeRelay
Communication ProtocolModbus RTU
Enclosure RatingIP65
DisplayLCD
BrandIngersoll Rand

Summary

Product Safety Information

Intended Use

Specifies the intended application for the 150BMG Series Air starters in starting reciprocating internal combustion engines.

Lubrication

Details recommended lubrication systems for starter performance and durability, including specific lubricator types and oils.

Placing the Starter in Service

How to Order a Starter

Explains the model coding system for ordering specific 150BMG Series Air Starters based on configuration options.

Installation

General Information

Provides essential guidelines for installing the starter, emphasizing hose usage over rigid pipes to mitigate vibration.

Orientation of the Air Starter

Details how to reorient the drive housing, motor housing, and exhaust port for optimal engine fit and hose connection.

Mounting the Air Starter

Covers the process of mounting the starter, including receiver tank requirements and connecting air hoses.

Relay Valve Location

Discusses recommended locations for the Relay Valve and their implications on air supply control and system dynamics.

Barring Over the Engine

Using the Starter for Barring

Explains how to use the 150BMG Starter for barring over an engine for purposes like setting injectors or timing.

Gas Operated Starters

Conversion and Testing

Outlines procedures and precautions for repairing or converting a starter for gas operation, including testing for leaks.

Maintenance Section

Lubrication

Provides lubrication steps required each time the 150BMG starter is disassembled for maintenance or repair.

Starter Disassembly Procedures

Details steps for general disassembly, motor disassembly, gear case disassembly, drive housing disassembly, and parts cleaning.

Inspection of Parts

Inspection Guidelines

Instructions for inspecting O-rings, grease seals, needle bearings, ball bearings, and vanes for wear or damage.

Assembly

General Assembly Instructions

Provides essential guidelines for assembling starter components, including bearing installation and lubrication.

Assembly of Motor

Step-by-step guide for assembling the motor components, including rotor, bearings, cylinder, and housing.

Assembly of Drive Gear

Details the procedure for assembling the drive gear, drive shaft, and associated components.

Assembly of Gear Case

Instructions for assembling the gear case, including bearing and drive shaft installation.

Testing the Starter

Describes how to test the starter's functionality and rotation direction after assembly.

Troubleshooting Guide

Trouble Diagnosis and Solutions

Lists common starter problems like 'Motor will not run' and 'Loss of Power' with probable causes and recommended solutions.

Parts and Maintenance

Replacement Parts and Service

Emphasizes using genuine replacement parts, authorized service, and proper disposal of end-of-life components.

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