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Ingersoll-Rand X8I User Manual

Ingersoll-Rand X8I
55 pages
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C.C.N. : 80444060
REV. : B
DATE : MAY 2008
Ingersoll Rand
System Automation
Operators Manual
Before installing or starting this unit for the first
time, this manual should be studied carefully to
obtain a working knowledge of the unit and or the
duties to be performed while operating and
maintaining the unit.
RETAIN THIS MANUAL WITH UNIT. This Technical
manual contains IMPORTANT SAFETY DATA and
should be kept with the unit at all times.
More Than Air. Answers.
Online answers: http://www.air.irco.com
X8I

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Ingersoll-Rand X8I Specifications

General IconGeneral
BrandIngersoll-Rand
ModelX8I
CategoryController
LanguageEnglish

Summary

Safety Guidelines for X8I Operation

Safe Installation Procedures

Guidelines for safe installation of the X8I controller and its components.

Safe Operating Practices

Essential safety precautions for operating the X8I system.

Maintenance and Repair Safety

Procedures for safe maintenance and repair of the X8I unit.

Compressor Connection Methods

ir-PCB Interface Module

Details on the ir-PCB interface for connecting compressors.

ir-485 Gateway Interface

Using the ir-485 gateway for Intellisys compressors.

irV-485 Gateway Interface

Using the irV-485 gateway for Nirvana compressors.

Direct Connect via RS485

Connecting compressors directly using the RS485 network.

Pressure Detection and Control

Installation Overview and Specifications

Installation and Sensor Setup

X8I Installation Recommendations

Recommended procedures for the installation of the X8I.

Pressure Sensor and IR-PCB Connections

Connecting the Pressure Sensor

Instructions for connecting the pressure sensor to the X8I.

IR-PCB Interface Module Details

Information on the ir-PCB module for compressor interfacing.

Gateway Modules and RS485 Network

IR-485 and irV-485 Gateway Modules

Using gateway modules for compressor communication via RS485.

X8I Control Features

Standard Control Features

Overview of standard control features and functionalities.

Pressure Control Management

Explanation of how the X8I manages system pressure.

Anti-Cycling Control Strategy

Methods to prevent excessive compressor cycling for efficiency.

Sequence Control Strategies

ENER Energy Control Mode

Details on the ENER mode for efficient compressor operation.

Configuration Tables and Schedules

Display and Menu Navigation

Commissioning Procedures

Pre-Commissioning Physical Checks

Essential physical checks before commissioning the X8I.

Pressure Display Verification

Checking the system pressure display during commissioning.

Quick Set-up Configuration

Initial setup parameters required for X8I operation.

System Configuration Management

Accessing Configuration Screens

Procedure to access and navigate X8I configuration menus.

User Level Menu Parameters

Service Level Menu Parameters

Service Configuration Settings

Advanced service-level configuration parameters.

Sensor Calibration Procedures

Steps for calibrating the system's pressure sensors.

Compressor Configuration (Service)

Service-level configuration settings for compressors.

X8I Configuration Screens Explained

PH High Pressure Set Point

Setting the upper pressure limit for active tables.

PL Low Pressure Set Point

Setting the lower pressure limit for active tables.

Pm Minimum Pressure Alarm

Setting the minimum pressure warning level.

SQ Sequence Strategy

Selecting the compressor sequence control strategy.

Compressor Priority Settings

Setting priority for individual compressors within tables.

Pressure Schedule and Prefill Configuration

Pressure Schedule Setup

Configuring automatic table changes based on time and day.

Prefill Function Setup

Determining the prefill strategy for system startup.

Prefill Time Setting

Setting the duration for the prefill sequence.

Prefill Pressure and Compressor Roles

Prefill Pressure Threshold

Setting the pressure threshold to trigger prefill operation.

Compressor and Alarm Settings

Maximum Pressure Alarm Setting

Defining the high pressure fault level.

Tolerance Band Setting

Adjusting the pressure control tolerance band.

Damping Setting Adjustment

Modifying the damping setting for pressure control.

Compressor Connection Configuration

Compressor Connectivity and Functionality

Compressor Connectivity Types

Defining compressor connection types: ir-PCB, IRV-PCB, IR-485.

Minimum Efficiency Setting

Controller Diagnostic Functions

X8I Fault Codes and Indications

Alarm (Warning) Faults

Explanation of Alarm (Warning) fault conditions and indications.

Shutdown (Trip) Faults

Explanation of Shutdown (Trip) fault conditions and indications.

ERR Internal Fault Codes

Internal controller faults (ERR) and their corresponding codes.

SYS External Fault Codes

External system faults (SYS) and their corresponding codes.

Internal Controller Faults (E Codes)

Connection Diagrams

X8I Commissioning Form

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