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Ingersoll-Rand 5 series - User Manual

Ingersoll-Rand 5 series
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Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
Ingersoll–Rand Company 1999
Printed in U.S.A.
03528817
Form P6411
Edition 14
September, 1999
OPERATION AND MAINTENANCE MANUAL FOR
SERIES 5 AIR SCREWDRIVERS
Series 5 Air Screwdrivers are designed for fastening applications in automotive and appliance
assembly, the electronic and aerospace industries and for woodworking and furniture
construction.
Ingersoll–Rand is not responsible for customer modification of tools for applications on which
Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools (ANSI
B186.1).
For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 1/4” (6 mm)
inside diameter air supply hose.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
Do not use damaged, frayed or deteriorated air hoses
and fittings.
Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905–1 for a typical
piping arrangement.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged label.
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this
tool.
Keep hands, loose clothing and long hair away from
rotating end of tool.
Note the position of the reversing lever before
operating the tool so as to be aware of the direction of
rotation when operating the throttle.
Anticipate and be alert for sudden changes in motion
during start up and operation of any power tool.
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
Tool accessories may continue to rotate briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
The Throttle Valve Cap is under pressure from the
Throttle Valve Spring. Use care when removing the
Throttle Valve Cap. (On tools where applicable.)
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized Servicenter.
F
E
P
TPD1374

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Questions and Answers

  • Y
    Yolanda PatelAug 12, 2025
    Why is my Ingersoll-Rand 5 series losing power?
    • N
      Natalie ThompsonAug 12, 2025
      If your Ingersoll-Rand Power Screwdriver is experiencing a loss of power, several factors could be responsible. First, check the air supply to ensure the air pressure is at 90 psig (6.2 bar/620 kPa) at the inlet for optimal performance. Also, the air strainer or inlet screen, muffler or exhaust silencer might be plugged and needs cleaning (or replacement if cleaning isn't effective). Other potential causes include worn or broken vanes (replace the set), a damaged rear end plate gasket (install a new one), a worn or broken cylinder (replace if cracked or scored), or improper lubrication/dirt build-up (clean and lubricate the motor unit parts).
  • B
    Brittany WallaceAug 16, 2025
    What to do if my Ingersoll-Rand 5 series Power Screwdriver motor stalls before the adjustable clutch ratchets?
    • C
      Craig ArmstrongAug 16, 2025
      If the motor stalls before the adjustable clutch ratchets on your Ingersoll-Rand Power Screwdriver, it could be due to a few reasons. Check the clutch adjustment and review the tool's performance against requirements. Also, verify that the air supply provides 90 psig (6.2 psig/620 kPa) at the inlet. Insufficient grease in the clutch can also cause this issue, so lubricate it as instructed.
  • S
    Sean YoungAug 20, 2025
    Why is the adjustable clutch on my Ingersoll-Rand 5 series disengaging inconsistently?
    • A
      Andrew BooneAug 20, 2025
      Inconsistent disengagement of the adjustable clutch in your Ingersoll-Rand Power Screwdriver can stem from several causes. Improper lubrication can be a factor, so remove and check the adjustable clutch mechanism and lubricate as instructed. Worn or damaged parts may also be responsible, requiring you to remove the adjustable clutch and examine/replace any faulty components. Additionally, using the wrong clutch spring (a heavy one for light applications) can cause this, so consider switching to a medium or light clutch spring.
  • K
    Katherine SmithAug 25, 2025
    How to fix a leaky throttle valve on my Ingersoll-Rand 5 series?
    • E
      Edgar FosterAug 25, 2025
      A leaky throttle valve on your Ingersoll-Rand Power Screwdriver may be due to a worn throttle valve and/or throttle valve seat, requiring you to install new parts. Alternatively, dirt accumulation on these components could be the culprit. Try pouring about 3 cc of a clean cleaning solution into the air inlet and operate the tool valve for about 30 seconds. Then, immediately pour 3 cc of the recommended oil into the air inlet and operate the tool for 30 seconds to lubricate the cleaned parts.
  • D
    Deborah CherryAug 28, 2025
    Why does the gear case on my Ingersoll-Rand 5 series Power Screwdriver get hot?
    • B
      Brittney HarrisAug 28, 2025
      If the gear case of your Ingersoll-Rand Power Screwdriver gets hot, it could be due to excessive grease. You should clean and inspect the gear case and gearing parts, then lubricate as instructed. Another possible cause is worn or damaged parts, in which case you should clean, inspect, and replace any broken components.
  • A
    Amanda BrewerAug 31, 2025
    How to troubleshoot loss of power in my Ingersoll-Rand Drill?
    • M
      Maria GouldAug 31, 2025
      Loss of power in your Ingersoll-Rand Drill can stem from several factors. First, ensure your air supply delivers 90 psig (6.2 bar/620 kPa) at the inlet. Also, a plugged air strainer or inlet screen can be the culprit; clean it with a suitable cleaning solution, or replace it if cleaning isn't effective. A clogged muffler or exhaust silencer could also be restricting performance; clean or replace these components as needed. Other potential causes include worn or broken vanes (replace the set), a damaged rear end plate gasket (install a new one), or a worn or broken cylinder (replace if cracked or scored). Finally, improper lubrication or dirt build-up can impede operation; clean and lubricate the motor unit parts according to instructions.
  • A
    Alex JacobsSep 3, 2025
    What to do if the throttle valve is leaky on my Ingersoll-Rand Drill?
    • J
      jessica03Sep 4, 2025
      A leaky throttle valve in your Ingersoll-Rand Drill can be due to a worn throttle valve and/or throttle valve seat, so you should install a new throttle valve and/or throttle valve seat. Another cause can be dirt accumulation on these parts. To address this, pour about 3 cc of a clean, suitable cleaning solution into the air inlet and operate the tool valve for about 30 seconds. Immediately follow this by pouring 3 cc of the recommended oil into the air inlet and operating the tool for another 30 seconds to lubricate the cleaned parts.
  • S
    Sarah GreeneSep 8, 2025
    Why does the gear case get hot on my Ingersoll-Rand Drill?
    • M
      Michael WilsonSep 8, 2025
      If the gear case of your Ingersoll-Rand Drill gets hot, it may be caused by excessive grease. Clean and inspect the gear case and gearing parts, then lubricate as instructed. Alternatively, worn or damaged parts could be the issue. In this case, clean and inspect the gear case and gearing, replacing any worn or broken components.

Summary

Placing Tool in Service

Safe Tool Setup and Maintenance

Guidelines for safely preparing, maintaining, and installing the air screwdriver.

Using the Tool

Operational Safety and Precautions

Key safety practices, handling tips, and operational considerations for using the tool.

Warning Label Identification

Understanding Critical Safety Warnings

Explanation of essential warning labels related to eye/hearing protection and tool operation.

Clutch Adjustment

Adjusting Torque Clutch Settings

Step-by-step instructions for adjusting the torque-limiting clutch mechanism on the tool.

Lubrication and Air System

Air Line Lubrication Requirements

Recommendations for air line lubricators and specific oil/grease for tool maintenance.

How to Order a Screwdriver

Model Specifications and Torque Ranges

Details on different screwdriver models, their clutches, and recommended torque settings.

Part Number Ordering

Replacement Part Identification

List of part numbers for motor housing, throttle, and other internal components.

Component Part Numbers

Specific part numbers for various internal components like throttle valve, bearings, and seals.

Gear and Spindle Part Numbers

Part numbers for gear head components, spindles, and clutch coupling nuts.

Ingersoll-Rand 5 series Specifications

General IconGeneral
BrandIngersoll-Rand
Model5 series
CategoryPower Screwdriver
LanguageEnglish

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