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Ingersoll-Rand 5 series User Manual

Ingersoll-Rand 5 series
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Refer All Communications to the Nearest
Ingersoll–Rand Office or Distributor.
Ingersoll–Rand Company 1999
Printed in U.S.A.
03528817
Form P6411
Edition 14
September, 1999
OPERATION AND MAINTENANCE MANUAL FOR
SERIES 5 AIR SCREWDRIVERS
Series 5 Air Screwdrivers are designed for fastening applications in automotive and appliance
assembly, the electronic and aerospace industries and for woodworking and furniture
construction.
Ingersoll–Rand is not responsible for customer modification of tools for applications on which
Ingersoll–Rand was not consulted.
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION
IN THIS MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
PLACING TOOL IN SERVICE
Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code for Portable Air Tools (ANSI
B186.1).
For safety, top performance, and maximum durability
of parts, operate this tool at 90 psig (6.2 bar/620 kPa)
maximum air pressure at the inlet with 1/4” (6 mm)
inside diameter air supply hose.
Always turn off the air supply and disconnect the air
supply hose before installing, removing or adjusting
any accessory on this tool, or before performing any
maintenance on this tool.
Do not use damaged, frayed or deteriorated air hoses
and fittings.
Be sure all hoses and fittings are the correct size and
are tightly secured. See Dwg. TPD905–1 for a typical
piping arrangement.
Always use clean, dry air at 90 psig maximum air
pressure. Dust, corrosive fumes and/or excessive
moisture can ruin the motor of an air tool.
Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
Do not remove any labels. Replace any damaged label.
USING THE TOOL
Always wear eye protection when operating or
performing maintenance on this tool.
Always wear hearing protection when operating this
tool.
Keep hands, loose clothing and long hair away from
rotating end of tool.
Note the position of the reversing lever before
operating the tool so as to be aware of the direction of
rotation when operating the throttle.
Anticipate and be alert for sudden changes in motion
during start up and operation of any power tool.
Keep body stance balanced and firm. Do not
overreach when operating this tool. High reaction
torques can occur at or below the recommended air
pressure.
Tool accessories may continue to rotate briefly after
throttle is released.
Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions may be
harmful to your hands and arms. Stop using any tool
if discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
Use accessories recommended by Ingersoll–Rand.
The Throttle Valve Cap is under pressure from the
Throttle Valve Spring. Use care when removing the
Throttle Valve Cap. (On tools where applicable.)
This tool is not designed for working in explosive
atmospheres.
This tool is not insulated against electric shock.
The use of other than genuine Ingersoll–Rand replacement parts may result in safety hazards, decreased tool performance, and
increased maintenance, and may invalidate all warranties.
Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll–Rand Authorized Servicenter.
F
E
P
TPD1374

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Questions and Answers:

Ingersoll-Rand 5 series Specifications

General IconGeneral
BrandIngersoll-Rand
Model5 series
CategoryPower Screwdriver
LanguageEnglish

Summary

Placing Tool in Service

Safe Tool Setup and Maintenance

Guidelines for safely preparing, maintaining, and installing the air screwdriver.

Using the Tool

Operational Safety and Precautions

Key safety practices, handling tips, and operational considerations for using the tool.

Warning Label Identification

Understanding Critical Safety Warnings

Explanation of essential warning labels related to eye/hearing protection and tool operation.

Clutch Adjustment

Adjusting Torque Clutch Settings

Step-by-step instructions for adjusting the torque-limiting clutch mechanism on the tool.

Lubrication and Air System

Air Line Lubrication Requirements

Recommendations for air line lubricators and specific oil/grease for tool maintenance.

How to Order a Screwdriver

Model Specifications and Torque Ranges

Details on different screwdriver models, their clutches, and recommended torque settings.

Part Number Ordering

Replacement Part Identification

List of part numbers for motor housing, throttle, and other internal components.

Component Part Numbers

Specific part numbers for various internal components like throttle valve, bearings, and seals.

Gear and Spindle Part Numbers

Part numbers for gear head components, spindles, and clutch coupling nuts.

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