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Ingersoll-Rand XF 7.5 User Manual

Ingersoll-Rand XF 7.5
74 pages
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APDD 702B
June 2000
XF 7.5 - 15
EP 7.5 - 15
HP 7.5 - 15
XP 7.5 - 15
OPERATORS/
INSTRUCTION MANUAL
PARTS LIST
RECOMMENDED SPARES
Before installation or starting the compressor for
the first time,this manual should be studied careful-
ly to obtain a clear knowledge of the unit and of the
duties to be performed while operating and main-
taining the unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFE-
TY DATA and should be kept with the air compres-
sor at all times.
More Than Air. Answers.
Online answers: http://www.air.ingersoll-rand.com
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Ingersoll-Rand XF 7.5 Specifications

General IconGeneral
BrandIngersoll-Rand
ModelXF 7.5
CategoryAir Compressor
LanguageEnglish

Summary

Safety and Warnings

Safety Instructions and Signal Words

Explains general safety guidance, signal words (DANGER, WARNING, CAUTION), and their meanings.

Safety Precautions for Installation and Maintenance

Lists specific safety measures to follow before operating, installing, or maintaining the compressor.

High Temperature Shutdown and General Warnings

Details the high discharge air temperature shutdown feature and critical warnings about piping and air use.

Decals and Warning Labels

Illustrates and identifies various safety and operational decals applied to the compressor unit.

Installation and System Setup

Equipment Receipt, Unpacking, and Handling

Procedures for inspecting, unpacking, and safely handling the compressor upon delivery.

Ventilation and Foundation Requirements

Specifies necessary environmental conditions, ventilation, and foundation support for installation.

Outdoor Installation Considerations

Guidelines for installing the compressor in an outdoor sheltered environment.

Piping and Electrical Installation

Details on piping best practices, electrical connections, and voltage conversion procedures.

Pre-Start Checks and Procedures

Steps for checking motor rotation, coolant levels, and preparing the unit before initial startup.

Starting and Stopping the Compressor

Instructions on the correct sequence for safely starting and stopping the compressor unit.

System Components and Operation

General Compressor System Overview

Describes the main components and overall function of the rotary screw compressor system.

Coolant System Functionality

Explains the components, circulation, and temperature control of the coolant system.

Air System Flow and Components

Details the path of air through the system, including filters, airend, and separator.

Capacity Control and Pressure Settings

Covers how capacity is controlled and how to adjust the pressure switch settings.

Maintenance and Troubleshooting

Recommended Maintenance Schedule

Lists essential maintenance tasks, intervals, and checks for optimal compressor condition.

Key Maintenance Procedures

Outlines critical maintenance tasks like filter replacement, coolant changes, and seal replacement.

Sheave Alignment and Drive Belts

Instructions for aligning sheaves and maintaining drive belts for optimal power transmission.

Troubleshooting Common Issues

Provides a guide to identifying and resolving common compressor problems and their causes.

Reference Diagrams

Electrical and Piping Schematics

Diagrams illustrating electrical connections and system piping for reference.

Foundation and Dimensional Plans

Drawings showing foundation requirements and dimensions for various compressor configurations.

System Flow Diagram

Visual representation of the overall airflow and coolant flow within the compressor system.

Parts and Service Information

Parts List Introduction and Usage

Details on identifying parts, using the parts list, and ordering replacement components.

Starter and Major Component Parts

Lists and illustrates parts for starter boxes, major components, and drive systems.

Piping, Cooler, and Tank Assembly Parts

Lists parts for piping, cooler boxes, receiver tanks, and canopy assemblies.

Service and Spare Parts Kits

Information on maintenance kits, option kits, and recommended spare parts for the compressor.

Maintenance Record

Maintenance Log Sheet

A blank template to record all maintenance activities performed on the compressor unit.

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