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Ingersoll-Rand XFE 50 - User Manual

Ingersoll-Rand XFE 50
62 pages
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XFE/EPE/HPE 50
XF/EP/HP 60
XF/EP/HP/XP 75-100
ML/MM/MH 37-75
OPERATORS/
INSTRUCTION MANUAL
OPTIONS
Before installation or starting the compressor for the
first time, this manual should be studied carefully to
obtain a clear knowledge of the unit and of the duties
to be performed while operating and maintaining the
unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFETY
DATA and should be kept with the air compressor at all
times.
FORM: APDD 696C
July 2002
More Than Air. Answers.
Online answers: http://www.air.irco.com
Phone: 1-800-526-3615
CCN: 80440332 REV: C

Table of Contents

Questions and Answers

  • K
    Krystal IngramAug 3, 2025
    What to do if my Ingersoll-Rand XFE 50 shuts down?
    • T
      tina60Aug 3, 2025
      If your Ingersoll-Rand Air Compressor shuts down, ensure the installation area has adequate ventilation and the cooling fan is operating. If not, reset the circuit breaker inside the starter box. Check and add coolant if required. Clean dirty cooler cores. Also, inspect for a restricted or malfunctioning blowdown valve or minimum pressure check valve, and check for air leaks from the tank or blowdown piping. Adjust sump pressure, check for defective sensor, bad sensor connection, or broken sensor wires. Try interchanging any two line connections (L1, L2, L3) at the starter. Check for loose wires and the supply voltage. Verify the heater size and inspect starter contactors.
  • G
    Gail HarrisAug 10, 2025
    Why does my Ingersoll-Rand Air Compressor have low system air pressure?
    • E
      Ellen JohnsonAug 10, 2025
      If your Ingersoll-Rand Air Compressor has low system air pressure, first check if the compressor is running in 'Unload' Mode and press the 'UNLOAD/LOAD' button. If it is in 'UNLOAD/STOP' mode, set the off-line set point at a higher value. Check and replace the filter if required. Inspect and repair the air system piping. Finally, check the control system operation, and consider installing a larger or an additional compressor.
  • S
    Sandra LongAug 15, 2025
    How to troubleshoot a Ingersoll-Rand XFE 50 Air Compressor that fails to start?
    • G
      gonzalesericAug 16, 2025
      If your Ingersoll-Rand Air Compressor fails to start, check the fuses, transformers, and wiring connections to ensure 110/120V control voltage is available. Inspect the contactors. Rotate the emergency stop button to disengage it and press the 'SET' button twice. Manually reset the main or fan motor over-load relay and press the 'SET' button twice. Also, check for a defective sensor, a bad sensor connection, or broken sensor wires.
  • T
    Timothy BondAug 21, 2025
    What to do if my Ingersoll-Rand XFE 50 has high coolant consumption?
    • A
      Anna PowellAug 21, 2025
      If your Ingersoll-Rand Air Compressor has high coolant consumption or coolant in the air system, check the coolant level and lower it by draining if it's excessive. Inspect the separator pressure drop; if it's low, replace the element. Remove and inspect the orifice/screen, and clean if required. Ensure you operate at the rated pressure and reduce the system load. Inspect and repair any leaks.
  • S
    Susan ColemanAug 27, 2025
    How to remove water from the air system of my Ingersoll-Rand XFE 50 Air Compressor?
    • J
      Jeffrey SilvaAug 27, 2025
      If there is water in the air system of your Ingersoll-Rand Air Compressor, inspect and clean the moisture separator/drain trap; replace the separator/trap if defective. Install enclosure panels and slope the drain line away from the trap. Install a drip leg.

Summary

Safety and Precautions

Safety Instructions and Precautions

General safety guidelines for installation, operation, and maintenance, including signal words.

Safety Shutdowns and Specific Hazards

Procedures for safety shutdowns and identification of hazards like high temperature.

Warning Labels and Decals

Installation and Setup

Ventilation Requirements

Specifies necessary ventilation for proper compressor operation and heat dissipation.

Foundation and Mounting Specifications

Electrical Installation and Wiring

Instructions for electrical connections, starter box, and control transformer wiring.

Intellisys Control System

Controller Interface and Display

Introduces the Intellisys controller and its operational display elements.

Control Switches and Buttons

Explains the function of emergency stop, power lights, and operational push buttons.

Set Point Configuration

Details how to adjust various system set points and parameters.

Warning and Alarm Conditions

Lists potential system warnings and alarm messages with their causes.

System Components and Operation

Coolant and Compressed Air Systems

Compressor Control Logic

Advanced Control Options

Preventative Maintenance

Maintenance Schedule Overview

Outlines recommended maintenance tasks and intervals based on time or hours.

Inlet and Coolant Filter Service

Coolant and Separator Maintenance

Troubleshooting and Diagnostics

Start-up and Shutdown Troubleshooting

Addresses common issues when the compressor fails to start or shuts down.

System Pressure and Air Quality Issues

Noise, Vibration, and Overpressure

Reference Drawings and Schematics

Electrical Schematics

Flow Schematics and Diagrams

Ingersoll-Rand XFE 50 Specifications

General IconGeneral
ModelXFE 50
ManufacturerIngersoll-Rand
Power SourceElectric
Motor Power5 HP
Full Load Operating Pressure175 PSI
Tank Capacity60 Gallons
Cooling MethodAir Cooled
Control SystemPressure Switch

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