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Ingersoll-Rand XFE400-2S - User Manual

Ingersoll-Rand XFE400-2S
36 pages
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80447097
Revision B
November 2018
Save These Instructions
Contact-Cooled Rotary Screw Air Compressor
Operators Manual/Options
XF250, HP250, EP250, XP250
XF300, HP300, EP300
XFE300, EPE300, HPE300
XF350, EP350, HP350
XF400, EP400, HP400
XF450, EP450, HP450
EPE250-2S, XFE250-2S, HPE250-2S, HXPE250-2S
EPE300-2S, XFE300-2S, HPE300-2S, HXPE300-2S
EPE350-2S, XFE350-2S, HPE350-2S, HXPE350-2S
EPE400-2S, XFE400-2S, HPE400-2S, HXPE400-2S
EPE450-2S, XFE450-2S, HPE450-2S, HXPE450-2S
EPE500-2S, XFE500-2S, HPE500-2S, HXPE500-2S
Operators Manual/Options
EN
Manual del operador/Opciones
ES
Manuel de l’opérateur/Options
FR
Opções/Manual de operadores
PT
R
ELEASED 06
/
Dec
/
2018 22:26:36 GM
T

Questions and Answers

  • M
    michelle61Aug 13, 2025
    What to do if my Ingersoll-Rand Air Compressor fails to start?
    • L
      lauren23Aug 13, 2025
      If your Ingersoll-Rand Air Compressor fails to start, there are several potential causes: * A loss of 110/120V control voltage: Check the fuses, transformer, and wiring connections. * A starter fault: Inspect the contactors. * Emergency stop engaged: Rotate the emergency stop button to disengage it, and then press the reset button twice. * Main or fan motor overload: Manually reset the main or fan motor overload relay, and then press the reset button twice. * Sensor failure: Check for defective sensors, bad sensor connections, or broken sensor wires. * Intellisys 24 VAC control voltage not available: Check fuses. * Display panel and power on light does not illuminate: Check wiring and verify that the 24 VAC is within the voltage tolerance (± 15%).
  • J
    John FosterAug 17, 2025
    Why is the air pressure low on my Ingersoll-Rand Air Compressor?
    • M
      Mrs. Lisa WellsAug 17, 2025
      If you're experiencing low system air pressure with your Ingersoll-Rand Air Compressor, here's what you can check: 1. Ensure the compressor isn't running in UNLOAD mode by pressing the LOAD button. 2. Verify the controller off-line set point isn't too low; press the STOP button and set it to a higher value. 3. Inspect the air filter element for dirt and replace it if needed. 4. Check the air system piping for leaks. 5. Inspect and repair the moisture separator trap drain if it's stuck open. 6. Ensure the inlet valve is fully open by inspecting and repairing it, and check the control system operation. 7. Consider if the system demand exceeds the compressor's delivery capacity, and install a larger or additional compressor if necessary.
  • R
    Robin PetersonAug 25, 2025
    Why is my Ingersoll-Rand Air Compressor using too much coolant?
    • A
      April GreenAug 25, 2025
      If your Ingersoll-Rand Air Compressor is experiencing high coolant consumption or coolant in the air system, consider the following: * Excessive coolant level or plugged separator element: Check the coolant level and lower it if necessary by draining. Check the separator pressure drop. * Separator element leak: Check the separator pressure drop and replace the element if it is low. * Plugged separator scavenge screen/orifice: Remove and inspect the screen/orifice, and clean it if required. * Compressor operating at low pressure (75 psig [5.2 bar] or below): Operate the compressor at rated pressure and reduce system load. * Coolant system leak: Inspect and repair any leaks.
  • P
    parkerheatherAug 27, 2025
    How to prevent water in the air system of my Ingersoll-Rand Air Compressor?
    • R
      reyesheatherAug 28, 2025
      If you're finding water in the air system of your Ingersoll-Rand Air Compressor, here are some things to check: * Defective moisture separator/drain trap: Inspect and clean if required; replace if defective. * Trap drain or drain piping plugged: Inspect and clean. * Aftercooler core dirty: Inspect and clean. * Enclosure panels not in place: Install enclosure panels. * No aftercooler on unit: Install aftercooler. * Drain line/drip leg incorrectly installed: Slope drain line away from trap and install a drip leg.
  • T
    Tina WiseAug 31, 2025
    How to reduce the noise level of my Ingersoll-Rand Air Compressor?
    • J
      Janet HendersonAug 31, 2025
      If your Ingersoll-Rand Air Compressor has an excessive noise level, here are a few things to check: * Ensure enclosure panels are in place. * Inspect and tighten any loose component mountings.
  • D
    Derrick WilkinsonSep 4, 2025
    What causes excessive vibration in my Ingersoll-Rand Air Compressor?
    • W
      Wesley ThompsonSep 4, 2025
      To address excessive vibration in your Ingersoll-Rand Air Compressor, you can take the following actions: * Inspect and tighten any loose components. * Inspect the area for other equipment.
  • V
    Veronica KennedySep 8, 2025
    What causes the pressure relief valve to open on my Ingersoll-Rand Air Compressor?
    • M
      Melissa TorresSep 8, 2025
      If the pressure relief valve on your Ingersoll-Rand Air Compressor opens, it could be due to the compressor operating over pressure or a defective valve. Adjust the Intellisys set points and replace the valve if necessary.
  • B
    Bill ReynoldsNov 19, 2025
    What to do if my Ingersoll-Rand Air Compressor shuts down?
    • D
      Douglas RodriguezNov 19, 2025
      If your Ingersoll-Rand Air Compressor shuts down, consider the following potential causes and solutions: * High airend discharge temperature: Ensure adequate ventilation in the installation area. * Cooling fan not operating: Reset the circuit breaker inside the starter box. * Low unload sump pressure: Check for air leaks from the tank or blowdown piping, and inspect for slipping or broken stepper motor coupling. * Main motor overload: Check for loose wires, supply voltage, and heater setting. * Fan motor overload: Check for loose wires. * Starter fault: Inspect starter connectors. * Control power loss: Check fuses, transformer, and wiring connections. * Remote stop failure: Check the remote stop switch and wiring. * Remote start failure: Check the remote start switch and...

Summary

Safety

Installation

Ventilation

Guidelines for adequate ventilation to prevent overheating and ensure safe operation.

Electrical Installation

Instructions for connecting the compressor's electrical system, including voltage checks and wiring.

Rotation Check

Procedure to verify correct rotation of the drive and fan motors to prevent damage.

Intellisys

Intellisys Controls

Overview of the Intellisys controller buttons and their functions for operation.

Emergency Stop

Functionality of the emergency stop button for immediate compressor shutdown.

Start

Procedure to start the compressor when the display shows "Ready To Start".

Stop

How to activate the unloaded stop sequence and stop the compressor.

Unload

Function to unload the compressor and keep it in an unloaded state.

Load

Procedure to load the compressor when pressure is below the online set point.

Display Screen

Description of the Intellisys display screen layout and its functional areas.

Current Status

Explanation of the normal display screen showing package discharge pressure and operating status.

Main Menu

How to access various operator functions and navigate through the Intellisys menu.

Operator Setpoints

User-adjustable variables in the controller logic that can be set via the OPERATOR SETPOINTS screen.

Alarm History

Displays messages for the last 15 alarms and associated operating conditions.

Alarms

Scheduled Preventative Maintenance

Maintenance Schedule

Table outlining recommended maintenance tasks based on running hours and time intervals.

Maintenance Procedures

General precautions to follow before starting any maintenance procedures.

Systems

Automatic Start;Stop Control

System for automatically starting and stopping the compressor based on air demand and set points.

Troubleshooting Chart

Compressor Fails to Start

Common causes and solutions when the compressor fails to start.

Compressor Shuts Down

Potential causes and troubleshooting steps when the compressor unexpectedly shuts down.

Low System Air Pressure

Causes and actions for low system air pressure, including unload mode and leaks.

High Coolant Consumption;Coolant in Air System

Troubleshooting for excessive coolant consumption or coolant presence in the air system.

Water in Air System

Identifying and resolving issues related to water in the air system.

Excessive Vibration

Troubleshooting steps for excessive vibration, including loose components and bearing issues.

Pressure Relief Valve Opens

Causes and actions when the pressure relief valve opens, indicating overpressure.

Options

Ingersoll-Rand XFE400-2S Specifications

General IconGeneral
ModelXFE400-2S
Power SourceElectric
Frequency60 Hz
TypeReciprocating
Discharge Pressure175 PSI
Maximum Pressure175 PSI

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