Ingersoll-Rand XHP900WCAT User Manual

Operating & Maintenance Manual
Compressor Models
Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
Book: 22464945 (01/07)
This manual contains important safety information.
Do not destroy this manual. This manual must be available to the personnel who
operate and maintain this machine.
XHP900WCAT
Code: B
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.

Ingersoll-Rand XHP900WCAT Specifications

General

Brand	Ingersoll-Rand
Model	XHP900WCAT
Category	Air Compressor
Language	English

Summary

Safety Information and Precautions

General Safety Precautions

Essential safety guidelines for operating and maintaining the equipment.

Hazardous Substance Handling

Precautions for handling hazardous materials used in or produced by the machine.

Understanding Safety Labels

Explanation and meaning of various safety signs and symbols.

Hazard Signal Meanings

Definitions of DANGER, WARNING, and CAUTION signals for hazard identification.

Noise Emission Control

Prohibition of Noise System Tampering

Legal prohibition against altering or disabling noise control components.

Noise Emission Log Introduction

Overview of the purpose and use of the noise emission control maintenance log.

Noise Control Maintenance Schedule

Scheduled tasks for maintaining noise control system components.

General Machine Specifications

Model and Technical Specifications

Detailed technical data, including model information and operating parameters.

Fluid Capacities and Levels

Information on the required capacities for lubricants, fuel, and coolant.

Physical Dimensions and Weights

Measurements of the unit's overall size, width, height, and weight.

Running Gear and Towing Data

Details regarding tires, towing speeds, and related specifications.

Operating the Compressor

Instrument Panel and Controls

Explanation of the control panel layout, instruments, and operating controls.

Towing and Setup Procedures

Guidance on safely towing and setting up the compressor unit.

Starting the Compressor

Step-by-step instructions for safely starting the engine and compressor.

Stopping the Compressor

Procedures for safely shutting down and securing the compressor unit.

Maintenance and Servicing Guide

Speed and Pressure Regulation

Instructions for adjusting the unit's operating speed and pressure settings.

Compressor Oil Level Management

Procedures for checking, maintaining, and topping up compressor oil.

Air Cleaner System Maintenance

Guidelines for inspecting, cleaning, and replacing air filter elements.

Automatic Shutdown System Checks

Procedures for testing and maintaining the automatic shutdown safety features.

Lubrication and Fluid Management

Receiver-Separator System Maintenance

Steps for maintaining the oil separator element and related components.

Scavenge Line Inspection and Cleaning

Procedures for inspecting and cleaning the oil scavenge line.

Exterior Finish and Paint Care

Instructions for cleaning and repairing the unit's exterior paint finish.

Brake System Maintenance (Hydraulic)

Maintenance procedures for the hydraulic surge brake system.

Troubleshooting Common Issues

Unit Shutdown Causes and Solutions

Diagnosing and resolving issues that cause the unit to shut down unexpectedly.

Starting and Running Problems

Identifying and fixing common problems related to starting or running the compressor.

Engine Temperature Indicator Issues

Troubleshooting when engine temperature lamps stay on or off.

Low Airflow (CFM) Diagnosis

Identifying causes and solutions for low compressed air output (CFM).