EasyManua.ls Logo

Ingersoll-Rand XF 20 - User Manual

Ingersoll-Rand XF 20
74 pages
Save Page as PDF
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
®
APDD 739
June 1999
XF 20 - 30
EP 20 - 30
HP 20 - 30
HXP 20 - 30
OPERATORS/
INSTRUCTION MANUAL
OPTIONS
Before installation or starting the compressor for
the first time, this manual should be studied careful-
ly to obtain a clear knowledge of the unit and of the
duties to be performed while operating and main-
taining the unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFE-
TY DATA and should be kept with the air compres-

Table of Contents

Questions and Answers

  • A
    Allison BautistaAug 14, 2025
    What to do if Ingersoll-Rand XF 20 Air Compressor fails to start?
    • R
      Rhonda ParkerAug 14, 2025
      If your Ingersoll-Rand Air Compressor fails to start, there are several potential causes and solutions: * Check the fuses, transformers, and wiring connections to ensure that 110/120V control voltage is available. * Inspect the contactors in case of a "STARTER FAULT". * If there is an "EMERGENCY STOP" message, rotate the emergency stop button to disengage it and press the "SET" button twice. * If the message is "MAIN MTR OVER LD", manually reset the main overload relay and press the "SET" button twice. * For "PRES SENSOR FAIL", "TEMP SENSOR FAIL", or "NO CONTROL POWER" messages, check for a defective sensor, a bad sensor connection, or broken sensor wires.
  • A
    Amanda AlexanderAug 17, 2025
    Why does my Ingersoll-Rand Air Compressor shut down?
    • P
      Patricia MartinezAug 17, 2025
      Your Ingersoll-Rand Air Compressor might shut down due to several reasons: * If there is a "HIGH AIREND TEMP." message, ensure the installation area has adequate ventilation. * For a "HIGH AIR PRESS." message, make sure the cooling fan is operating. If not, reset the circuit breaker inside the starter box. * If the message is "LOW SUMP PRESS.", check the coolant level and add coolant if needed. * In case of "PRES SENSOR FAIL" or "TEMP SENSOR FAIL", check for a defective sensor, a bad sensor connection, or broken sensor wires.
  • J
    John MontgomeryAug 20, 2025
    What causes low system air pressure in Ingersoll-Rand XF 20 Air Compressor?
    • S
      Stephanie ShawAug 20, 2025
      Low system air pressure in your Ingersoll-Rand Air Compressor can be caused by: * The compressor running in "Unload" Mode - press the "UNLOAD/LOAD" button. * The controller off-line set point being too low - press the "UNLOAD/STOP" button and set the off-line set point at a higher value. * A dirty air filter element - check the filter condition and replace it as required.
  • N
    Nicholas AyalaAug 25, 2025
    What to do if Ingersoll-Rand XF 20 has high coolant consumption or coolant in air system?
    • V
      Victoria MoranAug 25, 2025
      If your Ingersoll-Rand Air Compressor is experiencing high coolant consumption or has coolant in the air system: * Check the coolant level and lower it by draining if it's excessive. * Check the separator pressure drop, as a plugged separator element could be the cause. * Inspect the coolant system for leaks and repair them.
  • S
    sgoodmanAug 27, 2025
    How to reduce excessive noise level of Ingersoll-Rand Air Compressor?
    • S
      sotomichaelAug 27, 2025
      To address an excessive noise level in your Ingersoll-Rand Air Compressor: * Inspect the moisture separator/drain trap and clean it if required. Replace the separator/trap if it is defective. * Inspect and clean the aftercooler core if it's dirty.
  • M
    Miguel ThomasAug 30, 2025
    What causes black residue on belt guards of Ingersoll-Rand XF 20 Air Compressor?
    • B
      brian00Aug 30, 2025
      Black residue on the belt guards of your Ingersoll-Rand Air Compressor is typically caused by: * Loose V-belts - adjust the belt tension. * Misaligned sheaves - align the sheaves.
  • J
    jeantaylorSep 2, 2025
    What causes excessive vibration in Ingersoll-Rand Air Compressor?
    • M
      Michelle AlexanderSep 2, 2025
      Excessive vibration in your Ingersoll-Rand Air Compressor can be due to: * Loose components - inspect and tighten them. * Motor or compressor bearing failure - contact an authorized Distributor or Air Center immediately and do not operate the unit.
  • P
    pricetamaraSep 6, 2025
    What causes Pressure relief valve to open on Ingersoll-Rand XF 20 Air Compressor?
    • A
      aliciasmithSep 6, 2025
      The pressure relief valve on your Ingersoll-Rand Air Compressor may open if the compressor is operating over pressure. Adjust the Intellisys setpoints to resolve this issue.
  • P
    Paula StoneSep 9, 2025
    What causes Shaft Seal leak in Ingersoll-Rand XF 20 Air Compressor?
    • J
      Justin BoyleSep 9, 2025
      A shaft seal leak in your Ingersoll-Rand Air Compressor is caused by a defective shaft seal. Replace it according to the manual or contact an authorized Distributor or Air Center.

Summary

0.0 SAFETY AND WARNINGS

0.1 SAFETY INSTRUCTIONS

Instructions for safe operation and maintenance before starting.

0.2 SAFETY PRECAUTIONS

Crucial safety precautions to follow before installing or performing maintenance.

2.0 INSTALLATION

2.1 VENTILATION

Requirements for adequate ventilation for compressor operation and heat dissipation.

2.3 PIPING

Recommendations and warnings regarding piping for discharge, coolant, and air systems.

2.4 ELECTRICAL INSTALLATION

Procedures and considerations for connecting the compressor's electrical system.

2.6 ROTATION CHECK

Procedure to verify correct motor and fan rotation for airend protection.

3.0 SYSTEMS

3.3 COOLANT SYSTEM

Details of the coolant system, including circulation and maintenance intervals.

3.5 ELECTRICAL SYSTEM

Description of the electrical system, controls, and starter options.

3.6 CAPACITY CONTROL

Explanation of on-line/off-line and modulation control for capacity management.

3.8 MODULATION;ACS CONTROL

Optional control modes for managing compressor capacity based on air demand.

3.9 ACS CONTROL (INTELLISYS MODULATION)

Automatic switching between control modes for optimal efficiency with Intellisys.

4.0 INTELLISYS (OPTIONAL)

4.1 EMERGENCY STOP SWITCH

Function of the emergency stop switch to immediately halt compressor operation.

4.3 PUSH BUTTONS

Description of start, stop, display select, set, and arrow push buttons.

4.4 SETPOINT PROCEDURE

Guide to modifying controller settings for offline/online pressure, modes, and timers.

4.6 ALARMS

Lists and describes various alarm messages and their causes.

5.0 SCHEDULED PREVENTATIVE MAINTENANCE

5.1 MAINTENANCE SCHEDULE

Table outlining recommended maintenance actions and intervals based on time or hours.

5.3 MAINTENANCE PROCEDURES

General procedures and requirements before starting any maintenance work.

6.0 TROUBLE SHOOTING

6.1 TROUBLE SHOOTING CHART (STANDARD CONTROL)

A chart listing common troubles and corresponding check points for standard controls.

6.2 TROUBLE SHOOTING CHART - INTELLISYS CONTROL

Troubleshooting guide for Intellisys controlled units, listing causes and actions.

9.0 MAINTENANCE RECORD

Ingersoll-Rand XF 20 Specifications

General IconGeneral
BrandIngersoll-Rand
ModelXF 20
CategoryAir Compressor
LanguageEnglish

Related product manuals