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Ingersoll-Rand XF 60 - User Manual

Ingersoll-Rand XF 60
62 pages
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XFE/EPE/HPE 50
XF/EP/HP 60
XF/EP/HP/XP 75-100
ML/MM/MH 37-75
OPERATORS/
INSTRUCTION MANUAL
OPTIONS
Before installation or starting the compressor for the
first time, this manual should be studied carefully to
obtain a clear knowledge of the unit and of the duties
to be performed while operating and maintaining the
unit.
RETAIN THIS MANUAL WITH UNIT.
This Technical manual contains IMPORTANT SAFETY
DATA and should be kept with the air compressor at all
times.
FORM: APDD 696C
July 2002
More Than Air. Answers.
Online answers: http://www.air.irco.com
Phone: 1-800-526-3615
CCN: 80440332 REV: C

Table of Contents

Questions and Answers

  • K
    Karen KimAug 9, 2025
    What to do if my Ingersoll-Rand Air Compressor shuts down?
    • A
      Adam JonesAug 9, 2025
      If your Ingersoll-Rand Air Compressor shuts down, ensure the installation area has adequate ventilation and the cooling fan is operating. If not, reset the circuit breaker inside the starter box. Check and add coolant if required. Clean dirty cooler cores. Also, inspect for a restricted or malfunctioning blowdown valve or minimum pressure check valve, and check for air leaks from the tank or blowdown piping. Adjust sump pressure, check for defective sensor, bad sensor connection, or broken sensor wires. Try interchanging any two line connections (L1, L2, L3) at the starter. Check for loose wires and the supply voltage. Verify the heater size and inspect starter contactors.
  • M
    mirandawhitakerAug 15, 2025
    Why does my Ingersoll-Rand XF 60 have low system air pressure?
    • M
      Mrs. Cassandra Chen DDSAug 15, 2025
      If your Ingersoll-Rand Air Compressor has low system air pressure, first check if the compressor is running in 'Unload' Mode and press the 'UNLOAD/LOAD' button. If it is in 'UNLOAD/STOP' mode, set the off-line set point at a higher value. Check and replace the filter if required. Inspect and repair the air system piping. Finally, check the control system operation, and consider installing a larger or an additional compressor.
  • M
    Mary GardnerAug 21, 2025
    How to troubleshoot a Ingersoll-Rand XF 60 Air Compressor that fails to start?
    • A
      alex38Aug 21, 2025
      If your Ingersoll-Rand Air Compressor fails to start, check the fuses, transformers, and wiring connections to ensure 110/120V control voltage is available. Inspect the contactors. Rotate the emergency stop button to disengage it and press the 'SET' button twice. Manually reset the main or fan motor over-load relay and press the 'SET' button twice. Also, check for a defective sensor, a bad sensor connection, or broken sensor wires.
  • C
    Cindy ChaseAug 27, 2025
    What to do if my Ingersoll-Rand XF 60 has high coolant consumption?
    • S
      Sara Chaney PhDAug 27, 2025
      If your Ingersoll-Rand Air Compressor has high coolant consumption or coolant in the air system, check the coolant level and lower it by draining if it's excessive. Inspect the separator pressure drop; if it's low, replace the element. Remove and inspect the orifice/screen, and clean if required. Ensure you operate at the rated pressure and reduce the system load. Inspect and repair any leaks.
  • H
    hlopezSep 1, 2025
    How to remove water from the air system of my Ingersoll-Rand XF 60?
    • R
      reidpaulSep 2, 2025
      If there is water in the air system of your Ingersoll-Rand Air Compressor, inspect and clean the moisture separator/drain trap; replace the separator/trap if defective. Install enclosure panels and slope the drain line away from the trap. Install a drip leg.

Summary

0.0 SAFETY AND WARNINGS

0.1 SAFETY INSTRUCTIONS

General guidelines for safe operation and maintenance of the air compressor.

0.2 SAFETY PRECAUTIONS

Precautions to be taken before installing or performing maintenance on the compressor.

0.3 DECALS

1.0 RECEIPT OF EQUIPMENT

1.1 INSPECTION

Instructions for inspecting the compressor upon delivery for damages or shortages.

1.2 UNPACKING AND HANDLING

Guidance on safely unpacking and handling the compressor package.

1.3 TOOLS

List of tools required for removing the compressor unit from its skid.

2.0 INSTALLATION

2.1 VENTILATION

Requirements for adequate ventilation for the compressor room to prevent overheating.

2.2 FOUNDATION REQUIREMENTS

Information on selecting and preparing a suitable floor for compressor installation.

2.3 PIPING

Recommendations and warnings regarding discharge piping materials and installation.

2.4 ELECTRICAL INSTALLATION

3.0 INTELLISYS

3.1 EMERGENCY STOP SWITCH

How to use the emergency stop switch to immediately halt compressor operation.

3.2 POWER ON LIGHT

Indicates control voltage availability for starting the compressor.

3.3 POWER INDICATOR LIGHT

Indicates voltage availability to the Intellisys controller.

3.4 PUSH BUTTONS

Explanation of the START, UNLOAD/LOAD, and UNLOADED STOP push buttons.

3.4 PUSH BUTTONS (Continued)

PRESSURE SENSOR CALIBRATION

3.5 SET POINT PROCEDURE

3.6 WARNINGS

3.7 ALARMS

Ingersoll-Rand XF 60 Specifications

General IconGeneral
ModelXF 60
TypeRotary Screw
Phase3
Power60 HP
Voltage460 V

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