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Ingersoll-Rand XP1050WCU - User Manual

Ingersoll-Rand XP1050WCU
434 pages
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Book 35393560 (12/02)
1
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This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
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OPERATING, MAINTENANCE,
PARTS MANUAL
COMPRESSOR MODELS
Portable Power
P.O. Box 868 -- 501 Sanford Ave
Mocksville, N.C. 27028
Code: D
VHP825WCU
HP935WCU
XP1050WCU
HP825WCU
XP900WCU
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Summary

Section 1 - SAFETY

SAFETY PRECAUTIONS

General safety precautions for operating and maintaining the unit, including warnings and required actions.

SECTION 3 - NOISE EMISSION

SECTION 4 - GENERAL DATA

Model VHP825 WCU HP935 WCU XP1050 WCU HP825 WCU XP900 WCU

Table detailing specifications like rated delivery, pressure, engine model, and ambient operating range.

SECTION 5 - OPERATION

WARNING

Warning against climbing on the unit; lifting eye access is only from inside.

SECTION 6 - MAINTENANCE

Prior to attempting any maintenance work, ensure that:

Ensuring safety measures like pressure discharge, anti-start devices, and electrical isolation before maintenance.

SECTION 7 - LUBRICATION

COMPRESSOR OIL CHANGE

Procedure for changing compressor oil and filters, including compatibility notices and recommendations.

SECTION 8 - Trouble Shooting

TROUBLE SHOOTING CHART

Chart listing common complaints, potential causes, and corrective actions for troubleshooting.

Section E - Engine Identification

Specifications

Technical specifications for various engine systems including fuel, lubrication, and cooling.

Section 1 - Operating Instructions

Normal Starting Procedure

Step-by-step instructions for safely starting the engine, including pre-operation checks.

Section 2 - Maintenance Guidelines

Maintenance Schedule

Schedule outlining daily, weekly, monthly, and periodic maintenance tasks for the engine.

Section 3 - Maintenance Procedures at Daily Interval

Section 4 - Maintenance Procedures at Weekly Interval

Section 5 - Maintenance Procedures at 250 Hours or 6 Months

Lubricating Oil and Filters

Procedures for draining and changing lubricating oil and filters.

Section 6 - Maintenance Procedures at 1,500 Hours

Overhead Set

Procedures for adjusting valves and injectors, including torque values.

Section 7 - Maintenance Procedures at 6,000 Hours or 2 Years

Cooling System

Procedures for cleaning the cooling system and replacing coolant.

Section A - Adjustment, Repair and Replacement

Water Pump

Procedures for removing and installing the water pump.

Section D - System Diagrams

Section S - Service Assistance

Section TS - Troubleshooting Symptoms

Troubleshooting Symptoms Charts

Charts to diagnose specific engine symptoms by identifying causes and corrections.

SYMPTOM: Air Compressor Pressure Rises Slowly

Troubleshooting steps for slow air pressure buildup, covering causes like intake restriction and air leaks.

SYMPTOM: Air Compressor Pumping Excess Lubricating Oil Into Air System

Diagnosing excessive oil in the air system, including causes like intake restriction and carbon buildup.

SYMPTOM: Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)

Troubleshooting steps for compressors that do not maintain adequate air pressure.

SYMPTOM: Air Compressor Will Not Stop Pumping

Diagnosing why an air compressor continues to pump air, often due to air system leaks.

SYMPTOM: Alternator Not Charging or Insufficient Charging

Troubleshooting steps for alternator charging issues, checking belts, cables, and batteries.

SYMPTOM: Coolant Loss - External

Troubleshooting external coolant loss, checking for leaks and radiator cap issues.

SYMPTOM: Coolant Temperature Above Normal - Gradual Overheat

Addressing gradual engine overheating due to low coolant, leaks, or blocked fins.

SYMPTOM: Coolant Temperature Above Normal - Sudden Overheat

Diagnosing sudden engine overheating caused by low coolant, hose issues, or thermostat malfunction.

SYMPTOM: Engine Cranks But Will Not Start (No Smoke From Exhaust)

Diagnosing starting issues where the engine cranks but won't start, checking fuel and air systems.

SYMPTOM: Engine Difficult to Start or Will Not Start - Exhaust Smoke Present

Addressing starting problems with exhaust smoke, checking battery, starting procedure, and fuel filters.

SYMPTOM: Engine Power Output Low

Troubleshooting low engine power, checking drive train, load, altitude, and fuel/air restrictions.

SYMPTOM: Engine Power Output Low (Continued)

Continuing troubleshooting for low engine power, checking fuel drain lines and quality.

SYMPTOM: Engine Runs Rough or Misfires

Troubleshooting rough engine running or misfires, checking fuel injection lines and fuel grade.

SYMPTOM: Engine Shuts Off Unexpectedly or Dies During Deceleration

Diagnosing unexpected engine shutdowns or dies during deceleration, checking fuel system and voltage.

SYMPTOM: Engine Starts But Will Not Keep Running

Troubleshooting for engines that start but then stop running, checking fuel system and intake/exhaust.

SYMPTOM: Engine Will Not Crank or Cranks Slowly (Air Starting Motor)

Troubleshooting engines that will not crank or crank slowly with air starting motor.

SYMPTOM: Engine Will Not Crank or Cranks Slowly (Electric Starting Motor)

Diagnosing starting issues for electric starting motors, checking battery and connections.

SYMPTOM: Engine Will Not Reach Rated Speed When Loaded

Troubleshooting engines failing to reach rated speed when loaded, checking load and throttle linkage.

SYMPTOM: Engine Will Not Shut Off

Diagnosing issues where the engine will not shut off, checking fuel pump and key switch circuits.

SYMPTOM: Lubricating Oil Consumption Excessive

Diagnosing excessive lubricating oil consumption, checking for leaks and oil change intervals.

SYMPTOM: Lubricating Oil Contaminated

Troubleshooting oil contamination by checking supply, oil sludge, fuel, or coolant leaks.

SYMPTOM: Lubricating Oil Pressure Low

Troubleshooting low lubricating oil pressure, checking oil level, leaks, and specifications.

SYMPTOM: Lubricating Oil Temperature Above Specification

Troubleshooting high lubricating oil temperature, checking oil level and coolant temperature.

SYMPTOM: Smoke, Black - Excessive

Diagnosing excessive black smoke, checking intake and exhaust systems, and fuel specifications.

SYMPTOM: Turbocharger Boost Pressure Low

Diagnosing low turbocharger boost pressure, checking connections and turbocharger mounting.

SYMPTOM: Turbocharger Leaks - Engine Oil or Fuel

Troubleshooting turbocharger leaks of oil or fuel, checking piping and mounting.

Section V - Maintenance Specifications

Ingersoll-Rand XP1050WCU Specifications

General IconGeneral
ModelXP1050WCU
CategoryAir Compressor
TypePortable
Free Air Delivery1050 CFM
Operating Pressure100 PSI
Maximum Pressure125 PSI
FuelDiesel
Air Delivery1050 CFM
Drive TypeDirect Drive

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