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Ingersoll-Rand XHP1070WCAT User Manual

Ingersoll-Rand XHP1070WCAT
91 pages
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Operating & Maintenance Manual
Compressor Models
Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
Book: 22742944 (3-17-06) Rev. A
XHP1070WCAT
Code: C
This manual contains important safety information.
Do not destroy this manual. This manual must be available to the personnel who
operate and maintain this machine.
XHP1170WCAT
Code: A
Revised (10-12)
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.

Table of Contents

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Ingersoll-Rand XHP1070WCAT Specifications

General IconGeneral
ModelXHP1070WCAT
TypePortable Air Compressor
Drive TypeDirect Drive
Control TypeElectronic
Cooling MethodAir Cooled
Sound Level75 dBA
Free Air Delivery1070 CFM
Operating Pressure100 PSI
Dimensions96 in (W)

Summary

Foreword

Safety

Safety Precautions and General Information

General safety advice and precautions for operating and maintaining the machine.

Compressed Air Safety Procedures

Hazards and safe handling procedures for compressed air.

Hazardous Materials and Health Warnings

Information on hazardous substances used and produced by the machine.

Battery and Radiator Safety Guidelines

Safety guidelines for handling the battery and radiator.

Transport and Towing Safety

Procedures for safely loading, transporting, and towing the machine.

Safety Decals and Hazard Identification

Explanation of safety decals and their meanings.

Noise Emission

Noise Emission Introduction

Introduction to the noise emission section and its purpose.

Maintenance Schedule for Noise Controls

Schedule for maintaining components related to noise emission control.

Noise Emission Control Information

Information regarding compliance with noise control regulations.

Noise Emission Warranty Details

Details of the warranty related to noise emission compliance.

Noise Emission Control Maintenance Log

Log for recording maintenance activities for noise control.

General Data

Operating Instructions

Operating Controls and Instruments

Description of the machine's control panel devices and their functions.

Lifting Unit, Towing, and Setup

Procedures for lifting, towing, and positioning the compressor unit.

Compressor Mounting Procedures

Procedures for mounting the compressor package to a carrier base.

Before Starting Procedures

Steps and precautions to take before starting the engine.

Starting Procedures

Detailed steps for starting the engine and bringing the machine online.

Normal Operation and Stopping

Guide to normal machine operation and shutdown procedures.

Pressure Regulation Adjustment

Instructions for adjusting the machine's pressure regulation system.

Maintenance

Routine Maintenance Overview

General guidelines for periodic maintenance tasks.

Safety Precautions Before Maintenance

Critical safety steps to follow before performing any maintenance.

Compressor Oil Filter Maintenance

Procedures for removing, inspecting, and replacing the compressor oil filter.

Compressor Oil Separator Element Service

Steps for servicing the compressor oil separator element.

Cooling System Maintenance

Maintenance procedures for the compressor oil cooler and engine radiator.

Air Filter Elements Replacement

Instructions for replacing the air filter elements.

Engine Lubricating Oil Change

Procedures for changing the engine oil and filter.

Compressor Lubricating Oil Change

Procedures for changing the compressor lubricating oil.

Lubrication

General Lubrication Information

Importance of lubrication and following instructions for different components.

Compressor Oil Change Procedure

Detailed steps for draining and refilling compressor oil.

Portable Compressor Fluid Chart

Guide for selecting the correct compressor fluids based on operating conditions.

Trouble Shooting

Trouble Shooting Introduction and Methods

Overview of troubleshooting process and how to use the chart.

Engine Diagnostic Codes

List of diagnostic fault codes for the Caterpillar C15 engine.

Wedge Diagnostic Display Codes

Explanation of alert and shutdown conditions indicated by the WEDGE controller.

Trouble Shooting Chart

A chart listing common problems, their causes, and corrective actions.

Electrical

Electrical System Overview

General information on the electronic monitor and control system.

Wedge Controller Functions

Details on the WEDGE controller's role in monitoring and control.

Sensors, Transducers, and I/O

Information on sensors, transducers, and digital I/O used in the system.

Electronic Engine and CAN Communication

How the WEDGE controller interfaces with the electronic engine via CAN network.

Electrical System Components

Overview of wiring harnesses and electrical devices in the system.

Electrical Trouble Shooting Flow Chart

A flowchart to diagnose electrical issues.

Electrical Schematics

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