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Ingersoll-Rand 7/31E User Manual

Ingersoll-Rand 7/31E
162 pages
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Operation & Maintenance Manual
7/26E, 7/31E, 7/41, 7/51
Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
Book: 22221949 (12-15-06) Rev. A
7/26E Serial No.: 107000 ->
7/31E Serial No.: 318000 ->
7/41 Serial No.: 421500 ->
7/51 Serial No.: 442000 ->
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand C
ompany and Doosan
Company or the products of
e
ith
er.
Revised (10-12)

Table of Contents

Other manuals for Ingersoll-Rand 7/31E

Questions and Answers:

Ingersoll-Rand 7/31E Specifications

General IconGeneral
Model7/31E
Operating Pressure100 psi
Air Delivery3.1 m³/min
EngineDiesel
Engine Power18.5 kW

Summary

Foreword

Warranty

General Warranty Information

Details warranty coverage for various equipment types, components, and timeframes.

Extended Airend Warranties

Explains limited extended warranties for airends, including conditions and coverage.

Warranty Registration Procedures

Instructions for registering machines and engines to validate warranty coverage.

Decals

ISO Safety Symbol Meanings

Explains graphic symbols used for safety warnings and information according to ISO standards.

Hazard Warning Decal Interpretation

Describes various warning decals and their meanings to ensure operator safety.

Noise Emission

Noise Control System Prohibitions and Information

Outlines federal laws against tampering with noise control systems and provides relevant information.

Noise Emission Control Maintenance Log and Schedule

Provides a log for recording maintenance and a schedule for noise emission controls.

Safety

Safety Signal Definitions and General Precautions

Explains danger, warning, caution, and notice signals; provides general safety advice.

Compressed Air and Material Safety

Details safety precautions for handling compressed air and hazardous materials.

Battery, Generator, and Transport Safety

Covers safety measures for batteries, generator sets, and transporting the machine.

Emergency Stop and Safety Chain Procedures

Explains emergency stop controls and guidance for safety chains.

General Information

Compressor and Engine Specifications

Lists technical data for compressor performance and engine models (7/26E to 7/51).

Lubricating Oil, Running Gear, and Tyre Specifications

Details oil, running gear, and tyre specifications.

Sound Level Data

Provides sound level measurements for the machine.

Operating Instructions

Commissioning and Setup Procedures

Guides on initial setup, drawbar fitting, and ensuring machine levelness before operation.

Prior to Starting Checks

Lists essential checks to perform before starting the engine and machine.

Starting and Stopping the Machine

Step-by-step instructions for starting, stopping, and optional features.

Emergency Procedures and Monitoring

Covers emergency stops, restarting, and monitoring operation.

Maintenance

Maintenance Schedule Overview

Presents a comprehensive schedule for periodic inspections and maintenance tasks.

Routine Maintenance Tasks

Details common maintenance activities like checking fluid levels and component inspections.

Protective Shutdown System Checks

Explains how to test various safety shutdown switches and circuits.

Compressor Filter and Separator Maintenance

Procedures for replacing compressor oil filters and separator elements.

Brakes System Maintenance

Instructions for checking, adjusting, and maintaining the overrun braking system.

Lubrication and Fluid Specifications

Information on engine and compressor lubrication, including oil specs and fluid charts.

Torque Values

A table listing torque specifications for various machine components.

Electrical System

Machine Wiring Schematics

Electrical diagrams for different machine models.

AC Power Schematic Diagrams

Electrical schematics for 115V, 230V, and 400/230V power systems.

Lighting System Schematics

Diagrams illustrating the wiring for European CE and American SAE lighting systems.

Piping and Instrumentation System

Piping and Instrumentation Diagram

Illustrates the flow and components of the machine's piping and instrumentation system.

Fault Finding

Engine Fault Diagnosis and Remedies

Lists common engine issues, their causes, and recommended solutions.

Compressor and System Fault Diagnosis

Identifies compressor and system problems, their causes, and troubleshooting steps.

Electrical System Fault Finding

Troubleshooting guide for electrical faults, including circuit breaker trips and voltage issues.

Options

Lubricator Operation and Maintenance

Instructions for operating and maintaining the lubricator system.

Generator (WDG) Operation and Safety

Details on operating the generator, including safety precautions and mode selection.

Generator Electrical System and Faults

Information on maintaining the generator's electrical system and troubleshooting common issues.

Engine

Engine Model Information and Specifications

Provides an overview of engine models and general information.

Engine Identification and Genuine Parts

Explains engine serial number identification and the importance of genuine parts.

Engine Data and Specifications

Detailed technical data and specifications for specific engine models (3IRH2N, 3IRH8N, 4IRH8N, 4IRI8N).

Fuel, Lubricants, and Coolant Management

Guidelines for selecting and using appropriate fuel, lubricants, and coolant for the engine.

Engine Operation Procedures

Instructions for operating the engine, including checks before and after starting.

Engine Maintenance Schedule and Explanations

Outlines the recommended maintenance schedule and explains each service item.

Periodical Inspection and Maintenance Tasks

Details specific inspection and maintenance tasks based on operating hours.

Engine Troubleshooting Guide

A comprehensive guide to diagnosing and resolving engine problems.

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