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Inovance MD500T45GB-INT User Manual

Inovance MD500T45GB-INT
340 pages
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MD500 AC Drive
High Performance User Manual
MD500 AC Drive High Performance User Manual
V0.0
Data Code:19010355
lnovance Technology
Address:No.16, Youxiang Road, Yuexi Town, Wuzhong District,
Suzhou 215104,P.R.China
Tel: +86-512-6637-6666
Fax:+86-512-6879 5286
www.inovance.cn

Table of Contents

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Inovance MD500T45GB-INT Specifications

General IconGeneral
Power45kW
Rated Power45 kW
Output Current90A
Cooling MethodForced air cooling
Enclosure RatingIP20
Output Voltage0-480 VAC
Protection FeaturesOvervoltage, Undervoltage, Overcurrent, Short Circuit
Communication InterfaceCANopen
Ambient Temperature-10°C
Storage Temperature-20~60°C
Humidity5% to 95% (non-condensing)
AltitudeUp to 1000 m
Input Voltage380-480 VAC

Summary

Safety Information and Precautions

Electrical Safety

Emphasizes extreme care when working with the AC drive due to high voltages and lethal potential.

Machine/System Design and Safety of Personnel

Details responsibilities for system design, installation, and maintenance for overall safety.

Electrical Installation - Safety

Highlights risks of electrical shock and safety precautions for installation.

Product Information

Ratings

Provides detailed electrical ratings including input, output, voltage, and frequency specifications.

Technical Specifications

Lists standard functions, control modes, speed ranges, torque control, and environmental specifications.

Mechanical Installation

Installation Environment

Specifies requirements for working temperature, cooling, ventilation, and mounting location.

Mounting Orientation and Clearance

Details correct mounting orientation and necessary clearances for different power ratings.

Installation Method and Procedures

Describes backplate and through-hole mounting methods, including necessary steps and precautions.

Electrical Installation

Typical System Connection

Illustrates a typical wiring diagram showing connections for power, motor, and control signals.

Main Circuit Wiring

Details terminal arrangements, functions, cable dimensions, and tightening torques for main circuits.

Control Circuit Wiring

Explains terminal functions, wiring diagrams, and cabling requirements for control circuits.

Wiring Checklist

Provides a checklist of essential items to verify before and during electrical installation.

Operating Panel (Keypad & Display)

Inbuilt LED Operating Panel

Details the operating panel's keys, status indicators, and LED display functions.

MF.K Key Function

Explains how the MF.K key can be configured via F7-01 to switch command sources or implement jogs.

Saving and Restoring Settings

Describes how to back up, restore, or initialize parameter settings using function FP-01.

Password Security

Instructions on enabling, disabling, and setting a user-defined password for parameter protection.

Quick Setup

Setup Flowchart

Step-by-step guide for initial configuration, including wiring checks, parameter restoration, and motor setup.

Set motor parameters

Instructions to set motor nameplate parameters like power, voltage, current, frequency, and speed.

Perform motor auto tuning

Guidance on performing static or dynamic auto-tuning to obtain motor parameters.

Select command source

Setting F0-02 to select between operating panel, terminal I/O, or serial communication for control.

Select control mode

Setting F0-01 to choose between SVC, FVC, or V/F control modes.

Set DI function

Configures functions for digital input terminals (DI1-DI10) like RUN, JOG, or multi-reference.

Set DO function

Configures functions for digital output terminals (FM, Relay, DO1, DO2) like AC Drive running or Fault output.

Trial RUN

Procedure for performing a trial run to check operation performance and troubleshoot issues.

Description of Parameters

Start/Stop Command Source

Details three methods for controlling start/stop: operating panel, terminal I/O, and serial communication.

Terminal I/O Control

Explains four terminal I/O control modes (two-wire, three-wire) for controlling drive operation.

Serial Communication

Covers communication protocols like Modbus-RTU, PROFIBUS-DP, CANopen, and CANlink.

Set Frequency Reference

Describes four methods for setting frequency reference: main, auxiliary, calculation, and command source.

PID Reference

Explains the PID control function for closed-loop control of variables like flow, pressure, or temperature.

Torque Limit

Functions to limit torque for system protection, settable via F2 or A0 parameters.

Protections

Covers various protection functions including motor overload, phase loss, fault reset, and overvoltage.

Motor Overload Protection

Configuration for motor overload protection with inverse time-lag characteristics and pre-warning.

Phase Loss Protection

Settings for input and output phase loss protection, and fault protection action selection.

Fault Protection Action Selection

Defines actions for various faults like overload, phase loss, and user-defined faults.

Undervoltage & Overvoltage Threshold and Overcurrent Fast Prevention

Sets undervoltage, overvoltage thresholds and overcurrent fast prevention.

Output Overcurrent Protection

Provides overcurrent protection for the AC drive based on output current level and delay.

Master and Slave Control

Enables multi-drive applications where drives are coupled by gear, chain, or conveyor belt.

Control Circuit Terminals

Describes functions of Digital Input (DI), Digital Output (DO), Virtual DI/DO, AI, and AO terminals.

Function of DI Terminals

Details the allocation of 50 functions to ten DI terminals, including input resistance and voltage range.

Function of DO Terminals

Explains functions of FM, Relay, and DO terminals for outputting status and alarm information.

Communication

Covers communication links like Modbus, PROFIBUS-DP, CANopen, and CANlink for monitoring and control.

Read and Write Function Parameters

Explains communication addresses and protocols for reading and writing function parameters.

Interfaces and Communication

About Use of MD500 Terminals

Describes the use of DI, DO, AI, and AO terminals, including filter time and delay functions.

Serial Communication

Covers installing extension cards and setting F0-28 for serial communication protocols like Modbus, PROFIBUS-DP, CANopen, CANlink.

Definition of Communication Data Address

Classifies communication data into parameter and non-parameter data, defining addresses.

Modbus Communication Protocol

Details Modbus-RTU protocol for PC/PLC control, including bus structure, data format, and CRC check.

Peripherals and Options

MCCB, Fuse and Contactor

Provides selection guidance for MCCBs, fuses, and contactors based on MD500 model and rated current.

Braking Unit and Braking Resistor

Guides the selection of braking resistor resistance, power, and typical braking frequencies for applications.

Selection Guidance

Provides a table for selecting braking units and resistors based on AC drive model and motor power.

Extension Cards

Lists available extension cards for field bus, encoders, and user programming functions.

Technical Data

EMC

Covers CE mark, Low Voltage Directive compliance, and EMC guidelines.

EMC Guidelines Compliance

Details EMC directive compliance (2004/108/EC, EN 61800-3) and system integrator responsibilities.

Solutions to Current Leakage

Addresses issues with leakage current causing circuit-breaker tripping and suggests solutions.

Solutions to Common EMC Interference Problems

Provides solutions for common EMC problems like leakage protection tripping and I/O interference.

De-rating

Explains de-rating requirements for carrier frequency, ambient temperature, and altitude.

Maintenance and Inspection

Daily Inspection

Lists daily inspection items for motor, fan, installation environment, load, and input voltage.

Periodic Inspection

Details items for periodic inspection, including general, cables, peripheral devices, ventilation, and control circuit.

Replacement of Wearing Components

Identifies wearing components like fans and electrolytic capacitors and provides service life information.

Troubleshooting

Safety Information

Essential safety precautions to follow before performing any troubleshooting or maintenance.

Troubleshooting During Trial Run

Provides solutions for common problems like oscillation, poor response, and noise during trial runs.

Fault Display

Explains how fault codes are displayed on the operation panel and the meaning of indicators.

Resetting Fault

Describes methods for resetting faults: through DI terminal, operating panel, automatic, or host computer.

Faults and Diagnostics

Provides a table to troubleshoot faults based on operating panel display, cause, and possible solutions.

Symptoms and Diagnostics

Lists common symptoms and their possible causes and solutions for diagnosis.

Appendix

Standard Parameters

Lists standard parameters from groups F0, F1, F2, F3, F4, F5, F6, F7, F8, F9, FA, FB, FC, FD, FE, FF.

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