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Pronto M41 Series
Invacare Pronto M41 Series Service Manual
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Edition: 1568396A Vers. 002
-
22.01.2015
Invacare
®
Pronto
TM
M41
S
eries
with S
ureStep
®
SERVICE MANUAL
DEALER: Keep this m
anual.
The proc
edures in this m
anual MUST
be perform
ed by a qualified technician
.
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
6
General Information
6
Notes on Transport
6
Definition and Representation of Information and Safety Information in this Manual
7
Hazard Symbols and Symbols Used
8
Images in this Manual
9
2 Safety and Fitting Instructions
10
Power Module Settings / Repair or Service
10
Operation Information
10
Before any Inspection or Repair Work
11
Personal Safety Equipment
11
General Safety Information and Information about Fitting / Removal
11
3 Tightening Torques
13
4 Arrangement of Sub-Assemblies and Components
14
Overview
14
Overview of the Electronic Modules (ACS2 System)
15
ACS2 DX2-PMA70 Electronic Module
17
ACT2 Actuator Module
17
ACT4 Actuator Module
17
Shark MK5NX Electronics Module
18
5 Service Plan
19
6 Operational Faults
22
Troubleshooting
22
Service Indicator Diagnostics (Shark 2/MK5 SPJ+)
23
Service Indicator Diagnostics (ACS2)
26
Motor/Gearbox/Brake
27
Battery
29
Battery Charger
30
7 Initial Test Procedures
31
Testing the Motor
31
Testing the Electro-Mechanical Parking Brake
32
Rain Test
33
Field Load Test
33
Checking Battery Charge Level
34
Checking an Actuator
35
8 Repair Work
36
Covers and Frame
36
Removing/Installing the Top Cover
36
Removing/Installing the Front Cover
37
Removing/Installing the Rear Cover
38
Removing/Installing the Swingarm Assembly
39
Removing/Installing the Spring
40
Electronics
41
Removing/Installing the Joystick (Office Style Seat)
41
Repositioning the Joystick Mounting Bracket (Office Style Seat)
42
Disconnecting/Connecting the Joystick
43
Replacing the ACS2 Power Module
44
Replacing the Actuator Module
46
Replacing the Shark Power Module
48
Updating the Driving Program
49
Wheels
50
Engaging/Disengaging Motor Release Lever
50
Removing/Installing the Front/Rear Casters
50
Adjusting Forks
51
Removing/Installing Forks And/Or Caster Assemblies
52
Drive Wheels
53
Removing/Installing the Drive Wheel
53
Drive Unit
54
Removing/Installing the Motor
54
Batteries
56
Warnings for Handling and Replacing Batteries
56
Using the Proper Batteries
57
Removing/Installing Batteries
58
Connecting/Disconnecting Battery Cables
60
Connecting Battery Cables
60
Disconnecting Battery Cables
62
Pronto M
62
Correct Handling of Damaged Batteries
63
Cables
64
Cable Routing
64
Checking the Cables
65
Seat System
66
Captain's Seat/Standard Seat
66
Removing/Installing the Seat Assembly
66
Modulite Seat
67
Moving the Seat into the Service Position
67
Replacing the Seat Angle Adjustment Actuator
69
Replacing the Lifter Actuator
70
Replacing the Lifter / Seat Angle Adjustment Module
71
Replacing the Backrest Actuator
74
Replacing the Seat Support (Without Lifter or Seat Angle Adjustment Modules)
75
Backrest Unit - Modulite
78
Replacing the Standard Backrest
78
Replacing the Backrest Mounting Bracket
79
Adjusting the Seat Width/ Backrest Width (Modulite)
80
8.10.1 Adjusting the Seat Width
80
8.10.2 Adjusting the Backrest Width
82
8.10.3 Adjusting the Flex3 Backrest
84
Backrest Unit - Standard
85
Adjusting Sling Backrest (Standard Seat)
85
8.11.2 Replacing the Standard Backrest
86
Armrest
87
Removing/Installing Armrest (Captain's Seat)
87
Replacing the Armrest Assembly (Captain's Seat)
88
Removing/Installing Armrest (Modulite Seat)
89
Replacing the Armrest (Modulite Seat)
90
Footboard
91
8.13.1 Removing/Installing the Footboard Assembly
91
9 Accessoires
92
Replacing the Postural Belt
92
Replacing the Postural Belt (Captain's Seat)
92
Replacing the Postural Belt (Standard Seat)
93
Replacing Postural Belts (Modulite Seat)
94
Installation on the Backrest Mounting Bracket (Simple Backrest)
94
Installation on the Backrest Mounting Bracket (Adjustable Seat)
95
Installation on the Seat Frame Profile (Adjustable Seat)
96
Further Accessoires
97
10 Adjusting the Seating Position
98
Adjusting the Lower Leg Length and Seat Depth
99
10.1.1 Adjusting the Lower Leg Length
99
10.1.2 Adjusting the Seat Depth
99
10.1.2.1 Captain's Seat
99
10.1.2.2 Standard Seat
103
10.1.2.3 Modulite Seat
104
Adjusting the Seat Height and Seat Angle
105
Adjusting the Seat Height (Captain's Seat and Standard Seat)
105
Adjusting the Seat Height (Modulite Seat)
106
Adjusting the Seat Angle (Modulite Seat)
107
Adjusting the Center of Gravity of the Seat
108
10.3.1 Captain's Seat and Standard Seat
109
10.3.2 Modulite Seat
109
11 Final Check
110
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Invacare Pronto M41 Series Specifications
General
Brand
Invacare
Model
Pronto M41 Series
Category
Wheelchair
Language
English
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