2: INSTALLATION
Iridium Pilot™ Installation Guide 17
2. Provide a water barrier to prevent the seawater (electrolyte) from reaching the area between the dissimilar
metals. Again 3-M brand 5200 adhesive, or equivalent, can be used for this purpose to cover all the fasteners
and areas between the anges.
These two steps should signicantly reduce the possibility galvanic corrosion and structural failure of the
adaptor mounting bracket.
ADE Mounting
There is more than one approach that can be taken to install the ADE. The installation of the ADE is dependent
on the vessel structure. Follow these generic steps to install the ADE:
1. Fasten mounting bracket to mounting pole per “Recommended Stand Mounting” instructions below and in
Appendix D.
Figure 9.
STEPS 12-19
3
5
1
9
APPLY ANTI-SEIZE
COMPOUND HERE
11
10
9
9
INSTALLATION INSTRUCTIONS:
RECOMMENDED STAND MOUNTING
•
NOTE: SHIP-SIDE MOUNT MAY DIFFER FROM THE EXAMPLE SHOWN. NEOPRENE BONDED STAINLESS
STEEL WASHERS ARE INCLUDED TO PROTECT THE ANTI-CORROSION COATING ON THE STAND AND TO
PREVEND GALVANIC CORROSION OF THE ASSEMBLY. 316 STAINLESS STEEL HARDWARE IS
RECOMMENDED FOR INSTALLATION.
TAKE CARE WHEN TRANSPORTING THE RADOME (1) AND STAND (2) SO AS NOT TO DAMAGE THE
1.
CORROSION RESISTANT COATINGS
PLACE AN ISOLATION GASKET (3) ONTO THE SHIP'S MOUNTING POST (8)
2.
PLACE THE STAND (2) ONTO THE ISOLATION GASKET, WITH THE SLOTTED SIDE FACING DOWN
3.
SLIDE A NEOPRENE BONDED ISOLATION WASHER (5) ONTO AN M10 HEX HEAD BOLT (4), WITH ITS
4.
METAL SIDE CONTACTING THE BOLT
SLIDE THIS BOLT ASSEMBLY THROUGH THE SLOT IN THE STAND THEN THROUGH THE HOLE IN THE SHIP'S
5.
MOUNTING POST
SLIDE ON ANOTHER ISOLATION WASHER WITH THE RUBBER SIDE FACING THE MOUNTING POST
6.
THREAD ON A JAM NUT (6) FINGER TIGHT
7.
THREAD ON A HEX NUT (7)
8.
REPEAT STEPS 4-8 FOR THE REMAINING THREE BOLTS
9.
TIGHTEN THE JAM NUTS UNTIL COMPRESSION IS EVIDENT IN THE ISOLATION WASHERS
10.
FOR ALL FOUR BOLTS: PREVENTING THE JAM NUT AND BOLT FROM TURNING, TIGHTEN THE HEX NUT
11.
AGAINST THE JAM NUT UNTIL THEY LOCK, TAKING CARE NOT TO OVERTIGHTEN
RADOME MOUNTING•
NOTE: GROUNDING LUG ON RADOME BASE MUST BE FACING STERN. ALIGN SHIP-SIDE MOUNT
ACCORDING TO THE DIAGRAM BELOW THESE INSTRUCTIONS
PLACE AN ISOLATION GASKET (3) ON TOP OF THE STAND
12.
ROUTE THE POWER/DATA CABLE (NOT PICTURED) THROUGH EITHER THE BOTTOM OF THE STAND OR
13.
THROUGH ITS SIDE HOLE, UP THROUGH THE TOP HOLE IN THE STAND. PLUG THE CABLE INTO THE
CONNECTOR ON THE BOTTOM OF THE RADOME
PLACE THE RADOME ONTO THE STAND, WITH THE ARROW ON THE BASE POINTING TOWARD THE BOW
14.
SLIDE A LOCK WASHER (9) THEN AN ISOLATION WASHER (5) ONTO AN M10x30mm HEX HEAD BOLT
15.
(10). THE METAL SIDE OF THE ISOLATION WASHER SHOULD FACE THE LOCK WASHER. APPLY ANTI-SEIZE
COMPOUND (12, NOT PICTURED) TO THE BOLT THREADS
SLIDE THE PREPARED BOLT UP THROUGH THE STAND, AND FINGER TIGHTEN INTO THE DOME ARRAY
16.
REPEAT STEPS 12 AND 14 FOR THE REMAINING THREE BOLTS
17.
TORQUE THE FOUR BOLTS UNTIL COMPRESSION IS EVIDENT IN THE ISOLATION WASHER
18.
ATTACH GROUND CABLE BETWEEN TWO LOCK WASHERS (9) ON THE 20mm M10 BOLT (11) AND
19.
TIGHTEN INTO GROUND POST
STARBOARD
PORT
STERN
BOWBOW
STERN
PORT
STARBOARD
CORRECT SHIP-SIDE MOUNT ORIENTATION:
INCORRECT SHIP-SIDE MOUNT ORIENTATION
DO NOT USE
REVISIONS
REV.
DESCRIPTION
DATE
PA1
INITIAL CONTROLLED DRAWING
4/27/2011
PA2
DIFFERENT HARDWARE CHOICE, NEW INSTALLATIOIN
INSTRUCTIONS
5/9/2011
PA3
HARDWARE CHANGE, ANTI-SEIZE COMPOUND
ADDED, INSTALLATION INSTRUCTIONS UPDATED
5/19/2011
PA4
ADDED GROUND BOLT, REPLACED BUTTON HEAD
SCREW WITH LONGER HEX HEAD, CHANGED PART
DESCRIPTIONS, ADDED SHIP-SIIDE MOUNT
ORIENATATION
5/20/2011
PA5
LOCK WASHERS ADDED TO GROUND BOLT, ASSEMBLY
INSTRUCTIONS UPDATES
5/23/2011
PA6
ISOLATION GASKET ADDED BETWEEN HST100 AND ODU
STAND, INSTRUCTION SUPDATED
10/28/2011
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
HST100
RADOME ASSEMBLY
1
2
ODU-STAND
ODU STAND
1
3
GSK113
RUBBER ISOLATION GASKET
2
4
INSTALLER PROVIDED
M10 316 S/S HEX BOLT
4
5
94709A418
MCMASTER RUBBER+ STEEL WASHER 3/8
12
6
INSTALLER PROVIDED
M10 JAM NUT 316 S/S
4
7
INSTALLER PROVIDED
M10 HEX NUM 316 S/S
4
8
SHIP-SIDE MOUNT
TYPICAL SHIP-SIDE MOUNT
0
9
93925A290
MCMASTER LOCK WASHER M10
6
10
93635A424
MCMASTER M10-1.5X30 MACHINE SCREW
4
11
93635A416
MCMASTER M10X20MM HEX BOLT 316 SS
1
12
ANTI-SEIZE COMPOUND
LOCTITE 2.25 OZ STICK
1
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
9
10
11
H
PA6
1:2
UNITS
mm
MATERIAL
GEOMETRIC
TOLERANCING PER
ASME Y14.5m-1994
3D REFERENCE
A-ADA101_PA5
DOCUMENT NUMBER
D-ADA101_PA6
DESCRIPTION
ISSUE DATE
SIZE
A2
REVISION
SCALE
DRAWN BY
N.MAHER
0.10
2
0.15
HOLE TO HOLE
ANGULAR DIMENSIONS
LINEAR DIMENSIONS
TOLERANCES: UNLESS
OTHERWISE SPECIFIED
THIRD ANGLE
PROJECTION
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF IRIDIUM SATELLITE
LLC AND/OR ITS AFFILIATES AND LICENSORS, UNLESS OTHERWISE STATED. NEITHER THIS DRAWING
NOR ANY SUCH INFORMATION MAY BE COPIED, REPRODUCED, TRANSMITTED, DISTRIBUTED OR
OTHERWISE USED EXCEPT AS EXPRESSLY APPROVED IN WRITING BY IRIDIUM SATELLITE LLC AND/OR
ITS AFFILIATES. NO RIGHTS OR LICENSES OF ANY KIND TO SUCH DRAWING OR INFORMATION
(INCLUDING ANY INTELLECTUAL PROPERTY RIGHTS THEREIN) ARE TRANSFERRED TO, GRANTED TO,
PROVIDED TO OR RECEIVED BY THE RECIPIENT HEREOF AS A RESULT OF THE DELIVERY HEREOF. THIS
MATERIAL MAY NOT IN WHOLE OR IN PART BE COPIED, STORED ELECTRONICALLY OR
COMMUNICATED TO THIRD PARTIES WITHOUT THE PRIOR WRITTEN AGREEMENT OF IRIDIUM.
SHEET
1 of 1
PROPRIETARY AND CONFIDENTIAL
IRIDIUM PILOT SHIP MOUNT INSTRUCTIONS
10/31/2011
STEPS 12-19
3
5
1
9
APPLY ANTI-SEIZE
COMPOUND HERE
11
10
9
9
INSTALLATION INSTRUCTIONS:
RECOMMENDED STAND MOUNTING
•
NOTE: SHIP-SIDE MOUNT MAY DIFFER FROM THE EXAMPLE SHOWN. NEOPRENE BONDED STAINLESS
STEEL WASHERS ARE INCLUDED TO PROTECT THE ANTI-CORROSION COATING ON THE STAND AND TO
PREVEND GALVANIC CORROSION OF THE ASSEMBLY. 316 STAINLESS STEEL HARDWARE IS
RECOMMENDED FOR INSTALLATION.
TAKE CARE WHEN TRANSPORTING THE RADOME (1) AND STAND (2) SO AS NOT TO DAMAGE THE
1.
CORROSION RESISTANT COATINGS
PLACE AN ISOLATION GASKET (3) ONTO THE SHIP'S MOUNTING POST (8)
2.
PLACE THE STAND (2) ONTO THE ISOLATION GASKET, WITH THE SLOTTED SIDE FACING DOWN
3.
SLIDE A NEOPRENE BONDED ISOLATION WASHER (5) ONTO AN M10 HEX HEAD BOLT (4), WITH ITS
4.
METAL SIDE CONTACTING THE BOLT
SLIDE THIS BOLT ASSEMBLY THROUGH THE SLOT IN THE STAND THEN THROUGH THE HOLE IN THE SHIP'S
5.
MOUNTING POST
SLIDE ON ANOTHER ISOLATION WASHER WITH THE RUBBER SIDE FACING THE MOUNTING POST
6.
THREAD ON A JAM NUT (6) FINGER TIGHT
7.
THREAD ON A HEX NUT (7)
8.
REPEAT STEPS 4-8 FOR THE REMAINING THREE BOLTS
9.
TIGHTEN THE JAM NUTS UNTIL COMPRESSION IS EVIDENT IN THE ISOLATION WASHERS
10.
FOR ALL FOUR BOLTS: PREVENTING THE JAM NUT AND BOLT FROM TURNING, TIGHTEN THE HEX NUT
11.
AGAINST THE JAM NUT UNTIL THEY LOCK, TAKING CARE NOT TO OVERTIGHTEN
RADOME MOUNTING•
NOTE: GROUNDING LUG ON RADOME BASE MUST BE FACING STERN. ALIGN SHIP-SIDE MOUNT
ACCORDING TO THE DIAGRAM BELOW THESE INSTRUCTIONS
PLACE AN ISOLATION GASKET (3) ON TOP OF THE STAND
12.
ROUTE THE POWER/DATA CABLE (NOT PICTURED) THROUGH EITHER THE BOTTOM OF THE STAND OR
13.
THROUGH ITS SIDE HOLE, UP THROUGH THE TOP HOLE IN THE STAND. PLUG THE CABLE INTO THE
CONNECTOR ON THE BOTTOM OF THE RADOME
PLACE THE RADOME ONTO THE STAND, WITH THE ARROW ON THE BASE POINTING TOWARD THE BOW
14.
SLIDE A LOCK WASHER (9) THEN AN ISOLATION WASHER (5) ONTO AN M10x30mm HEX HEAD BOLT
15.
(10). THE METAL SIDE OF THE ISOLATION WASHER SHOULD FACE THE LOCK WASHER. APPLY ANTI-SEIZE
COMPOUND (12, NOT PICTURED) TO THE BOLT THREADS
SLIDE THE PREPARED BOLT UP THROUGH THE STAND, AND FINGER TIGHTEN INTO THE DOME ARRAY
16.
REPEAT STEPS 12 AND 14 FOR THE REMAINING THREE BOLTS
17.
TORQUE THE FOUR BOLTS UNTIL COMPRESSION IS EVIDENT IN THE ISOLATION WASHER
18.
ATTACH GROUND CABLE BETWEEN TWO LOCK WASHERS (9) ON THE 20mm M10 BOLT (11) AND
19.
TIGHTEN INTO GROUND POST
STARBOARD
PORT
STERN
BOWBOW
STERN
PORT
STARBOARD
CORRECT SHIP-SIDE MOUNT ORIENTATION:
INCORRECT SHIP-SIDE MOUNT ORIENTATION
DO NOT USE
REVISIONS
REV.
DESCRIPTION
DATE
PA1
INITIAL CONTROLLED DRAWING
4/27/2011
PA2
DIFFERENT HARDWARE CHOICE, NEW INSTALLATIOIN
INSTRUCTIONS
5/9/2011
PA3
HARDWARE CHANGE, ANTI-SEIZE COMPOUND
ADDED, INSTALLATION INSTRUCTIONS UPDATED
5/19/2011
PA4
ADDED GROUND BOLT, REPLACED BUTTON HEAD
SCREW WITH LONGER HEX HEAD, CHANGED PART
DESCRIPTIONS, ADDED SHIP-SIIDE MOUNT
ORIENATATION
5/20/2011
PA5
LOCK WASHERS ADDED TO GROUND BOLT, ASSEMBLY
INSTRUCTIONS UPDATES
5/23/2011
PA6
ISOLATION GASKET ADDED BETWEEN HST100 AND ODU
STAND, INSTRUCTION SUPDATED
10/28/2011
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
HST100
RADOME ASSEMBLY
1
2
ODU-STAND
ODU STAND
1
3
GSK113
RUBBER ISOLATION GASKET
2
4
INSTALLER PROVIDED
M10 316 S/S HEX BOLT
4
5
94709A418
MCMASTER RUBBER+ STEEL WASHER 3/8
12
6
INSTALLER PROVIDED
M10 JAM NUT 316 S/S
4
7
INSTALLER PROVIDED
M10 HEX NUM 316 S/S
4
8
SHIP-SIDE MOUNT
TYPICAL SHIP-SIDE MOUNT
0
9
93925A290
MCMASTER LOCK WASHER M10
6
10
93635A424
MCMASTER M10-1.5X30 MACHINE SCREW
4
11
93635A416
MCMASTER M10X20MM HEX BOLT 316 SS
1
12
ANTI-SEIZE COMPOUND
LOCTITE 2.25 OZ STICK
1
6
D
C
B
A
E
F
G
H
E
A
B
C
D
F
5
4
3
2
1
7
8
9
10
11
12
1
2
3
4
5
6
7
8
G
9
10
11
H
PA6
1:2
UNITS
mm
MATERIAL
GEOMETRIC
TOLERANCING PER
ASME Y14.5m-1994
3D REFERENCE
A-ADA101_PA5
DOCUMENT NUMBER
D-ADA101_PA6
DESCRIPTION
ISSUE DATE
SIZE
A2
REVISION
SCALE
DRAWN BY
N.MAHER
0.10
2
0.15
HOLE TO HOLE
ANGULAR DIMENSIONS
LINEAR DIMENSIONS
TOLERANCES: UNLESS
OTHERWISE SPECIFIED
THIRD ANGLE
PROJECTION
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF IRIDIUM SATELLITE
LLC AND/OR ITS AFFILIATES AND LICENSORS, UNLESS OTHERWISE STATED. NEITHER THIS DRAWING
NOR ANY SUCH INFORMATION MAY BE COPIED, REPRODUCED, TRANSMITTED, DISTRIBUTED OR
OTHERWISE USED EXCEPT AS EXPRESSLY APPROVED IN WRITING BY IRIDIUM SATELLITE LLC AND/OR
ITS AFFILIATES. NO RIGHTS OR LICENSES OF ANY KIND TO SUCH DRAWING OR INFORMATION
(INCLUDING ANY INTELLECTUAL PROPERTY RIGHTS THEREIN) ARE TRANSFERRED TO, GRANTED TO,
PROVIDED TO OR RECEIVED BY THE RECIPIENT HEREOF AS A RESULT OF THE DELIVERY HEREOF. THIS
MATERIAL MAY NOT IN WHOLE OR IN PART BE COPIED, STORED ELECTRONICALLY OR
COMMUNICATED TO THIRD PARTIES WITHOUT THE PRIOR WRITTEN AGREEMENT OF IRIDIUM.
SHEET
1 of 1
PROPRIETARY AND CONFIDENTIAL
IRIDIUM PILOT SHIP MOUNT INSTRUCTIONS
10/31/2011
2. Fasten ADE radome to mounting bracket per “Radome mounting” steps above.
Note: Apply a thin coat of sealant between the base of the ADE mounting bracket.
CAUTION
Damage to the paint coating may allow rust to the ADE mounting bracket which could result
in failure of the ADE. This in turn could cause disruption in operation of the Iridium Pilot device.
Avoid damaging the paint coating. If damage occurs, re-apply appropriate anti-corrosion
primer and paint.
3. Install cable ties for strain relieve for the ADE/BDE cable and ground cable (earthing strap).
Note: Fit earthing strap between ADE grounding point and vessel superstructure.
Note: The mounting conguration may vary depending on the factors discussed (e.g.: location, pole selection).
When mounting the bracket ensure:
• The M10 bolts have 15 – 20 mm thread engagement into the ADE.
• ADE / BDE cable can be connected to the connector in the center of the ADE.
• Vent on ADE is not covered. It is also advisable to have labels visible after mounting.
The ADE provides a grounding connection for enhanced protection from lightning induced transients;
connection is not required in terms of user safety or protection of the ADE from the telephone network (as this
is provided in the BDE). The use of this connection must be considered as part of the overall grounding and
lightning protection scheme for the vessel as a whole.
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