To Next PageTo Next Page
Need help?Do you have a question about the Ironman4x4 BBR112 and is the answer not in the manual?
Introduction to the bull bar installation, including general notes and safety warnings.
Essential safety guidelines and warnings before starting the installation.
Guidance on how to clean and maintain the bull bar's finish.
Warnings concerning vehicle sensors, cameras, and radars during installation.
Critical instructions and warnings for the safe operation of recovery points.
Detailed list and visual guide for all included parts and their corresponding numbers.
Specific list of bolts, nuts, and washers used in the installation.
List of optional accessories and wiring looms available for the bull bar.
Essential tools needed for the installation process.
Specifications for bolt torque settings based on property class and diameter.
Steps for unwrapping, inspecting hardware, and initial vehicle disassembly.
Detailed steps on removing the vehicle's grille and factory bumper sections.
Procedures for removing wheel arch flares and disconnecting associated sensors.
Disconnecting bumper harnesses, foam, and removing the factory radar unit.
Disconnecting the horn and removing factory lower bar brackets.
Removing air dam, intercooler support, and installing chassis/recovery brackets.
Inserting crush tube, mounting brackets, and trimming intercooler shroud.
Centering the cradle and tightening all chassis mounting bolts to torque specs.
Attaching new horn bracket and air deflector brackets to the cradle.
Options for mounting the winch control box bracket and the box itself.
Installing the winch into the cradle and mounting the grille base bracket.
Important advice on handling, orientation, and not painting parking sensors.
Removing sensors and preparing sensor holders for installation.
Mounting sensor holders with tape and applying adhesion promoter.
Recommendations for installing wiring looms for driving lights.
Fitting optional lightbar, mesh infill, or cube lights.
Fitting factory radar and painting fender edges.
Trimming grille wings and wheel arch flares for fitment.
Reinstalling the grille, connecting plugs, and hoses.
Lifting, aligning, and securing the bull bar to chassis mounting points.
Attaching wing braces and performing final bolt tightening.
Installing protection plates, recovery stickers, and number plate.
Wiring diagram for IDLWL001 wiring loom for scope 7" driving lights.
Wiring diagrams for fog lights with and without factory fog lights.
Ensuring all bolts are tensioned, checking operations, and periodic checks.
Notes on potential recalibration needs and enjoying the installed product.
General| Product Type | Bull Bar |
|---|---|
| Material | Steel |
| Finish | Black Powder Coated |
| Model | BBR112 |
| Category | Automobile Accessories |
| Installation | Bolt-On |
