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Ironman4x4 BB067 - User Manual

Ironman4x4 BB067
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TO SUIT MITSUBISHI MR TRITON 11/2018+
INSTALLATION
GUIDE
Ironman 4x4 BBC / BBCD / BBA / BBT067-NL / BBT067-SL / BBT067-TL Bull Bars
fit to a Mitsubishi MR Triton 11/2018+
It will take about 4 hours to install.
IMPORTANT: Bull bar installations should only be done by a qualified person
and it’s the responsibility of this person to ensure correct fitment.
NOTE: This product has been tested for air bag compatibility
and therefore the mounting system MUST NOT be modified
BB067/180122
BB067
©Copyright 2022 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
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Summary

Installation Guide Overview

Product Identification

BB067 Bull Bar for Mitsubishi MR Triton 11/2018+.

Important Installation Notes

Airbag compatibility, modification warnings, and qualified installer requirement.

Bull Bar Parts and Specifications

Component Breakdown

List of all parts included in the bull bar kit with quantities.

Bolt Torque Specifications

Chart detailing torque settings for different bolt sizes and property classes.

Bull Bar Installation Procedure

Vehicle Preparation and Disassembly

Disconnecting vehicle electronics and removing factory bumper components.

Cradle Mounting and Marking

Temporarily mounting the bull bar cradle and marking drilling points.

Chassis Drilling and Hole Preparation

Drilling required holes in the vehicle chassis for mounting brackets.

Bracket and Crush Tube Installation

Mounting chassis support brackets and inserting crush tubes.

Cradle Reinstallation and Winch Prep

Reinstalling the mounting cradle and relocating horns for winch fitment.

Bumper Cutting and Reassembly

Modifying the vehicle bumper for light and grill fitment.

Bull Bar Final Attachment

Securing the bull bar to the vehicle and through-bolting.

Auxiliary Component Installation

Fitting washer bottle, protection plates, and trim liners.

Plastic Parking Sensor Installation Guide

Sensor Holder Preparation

Removing original grommets and blanks from sensor holders.

Sensor Holder Modification

Trimming excess plastic from sensor holders for proper fitment.

Sensor and Holder Assembly

Fitting sensors into holders and securing with clamping plates.

Surface Preparation for Adhesion

Cleaning bull bar and sensor holder surfaces with wax and grease remover.

Adhesion Promoter Application

Applying adhesion promoter to mounting surfaces for secure attachment.

Double-Sided Tape Application

Applying double-sided tape to sensor holders.

Sensor Holder Mounting

Attaching sensor holders to the bull bar at original positions.

Winch Installation Procedure

Winch and Fairlead Mounting

Bolting the winch and fairlead to the bull bar cradle.

Control Box and Motor Wiring

Mounting the control box and connecting cables to the winch motor.

Battery Cable Connections

Connecting winch power cables to the vehicle's main battery.

Breather Hose Routing

Attaching and securing the winch motor breather hose.

Wiring Diagrams

Park Light and Indicator Wiring

Diagram for connecting park lights and indicators.

Fog Light Wiring Options

Diagrams for fog light installation with and without factory fog lights.

Ironman4x4 BB067 Specifications

General IconGeneral
Product TypeBull Bar
MaterialSteel
PlacementFront
InstallationBolt-On
FinishBlack Powder Coated
CompatibilityToyota

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