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Bornemann SLHS-4G
ITT Bornemann SLHS-4G User Manual
78 pages
Manual
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Type
SLH-4G,
SLHS-4G
Read the instructions prior to performing any task!
Translation of the original operating instructions
ITT Bornemann GmbH
Postfach 1162
D-31676 Obernkirchen
Telephone: +49 5724 390-0
Fax: +49 5724 390-290
email: info
.
bornemann
@itt
.com
Internet: www.bornemann.com
Operating instructions
Screw pump
0
1/201
6
JPB 5
0
1/201
6
RW 5
Only for specialist personnel!
2
Table of Contents
Table of Contents
3
About this Manual
6
Target Groups
6
Additionally Applicable Documentation
6
Warning Signs and Symbols
7
Technical Terms
8
Safety
10
Intended Use
10
Improper Use
10
Risk Assessment
11
Safety Instructions
12
Product Safety
12
Obligations of the Operator
13
Obligations of the Personnel
14
Laws, Guidelines and Standards
14
Special Hazards
14
Potentially Explosive Area
15
Hazardous Pumped Medium
15
Concentration of Natural Radioactivity
15
Structure and Function
16
Labelling
16
Type Plate
16
Type Designation
17
Structure
17
Shaft Seals
19
Slide Ring Seal
19
Auxiliary Operating Systems
20
CIP/SIP Cleaning (Cleaning/Sterilisation in Place)
20
Transport and Storage
21
Transportation
21
Unpacking and Checking the Condition of Contents
21
Lifting
21
Preservation
23
For Storage Periods Less than 3 Months
23
For Storage Periods Longer than 3 Months (Maximum 3 Years)
23
Storage
24
Removing Preservative
24
Installation and Connection
26
Preparing the Pump Unit
26
Preparing the Pump
26
Fitting the Heat Insulation (Optional)
26
Fitting the Coupling
27
Installing the Motor on Base Plate
28
Preparing for Installation
28
Checking the Ambient Conditions
28
Preparing the Installation Site
28
Preparing the Foundation and Base
29
Positioning the Pump Unit on the Foundation
29
Placing the Pump Unit on the Foundation
30
Aligning the Base Plate
30
Securing the Pump Unit
31
Mounting the Pump Unit Without Foundation
32
Aligning the Pump Unit
32
Determining Alignment Tolerances
32
Pump Alignment Tolerances
33
Taking into Account Peak Height Changes
35
Checking the Coupling Alignment
37
Aligning the Motor
38
Fitting the Coupling Guard
39
Planning Pipes
39
Configuring Supports and Flange Connections
39
Determining Nominal Widths
39
Determining Pipeline Lengths
40
Optimising Cross Sectional and Direction Changes
40
Avoiding Overpressure
40
Including Safety and Control Equipment
41
Using Hose Lines
43
Connecting Pipelines
43
Avoid Contamination of the Pipes
44
Install Auxiliary Pipes
44
Install Inlet Line
44
Install the Outlet Line
44
Fitting the Heating Line (Optional)
44
Check that Pipe Connection Is Tension Free
45
Electrical Connection
45
Earth the Pump
45
Connect the Motor
45
Checking the Direction of Rotation
46
Connecting the Instrumentation
46
Operation
47
Performing Initial Commissioning
47
Determining the Pump Type
47
Commissioning after Shutdown
48
Removing Preservative
48
Lubricating Bearings/Gears
48
Preparing Auxiliary Operating Systems (if Present)
48
Inertisation (for ATEX)
49
Filling and Bleeding
50
Switching on
51
Switching off
53
Operation
53
Preparing for Operation
53
Switching on
53
Switching off
55
Cleaning/Sterilizing the Pump
55
CIP Cleaning/Sterilising at CIP Temperature below 80 °C
56
CIP Cleaning/Sterilising at CIP Temperature above 80 °C and Pump with Sealing System or Quench System
56
CIP Cleaning/Sterilising at CIP Temperature above 80 °C and Pump Without Sealing System, Without Quench System
56
Mechanically Cleaning/Sterilising
57
Putting out of Operation
58
Measures in Accordance with the Conveyed Medium
58
Recommissioning
58
Operating the Stand-By Pump
59
Disposal
59
Maintenance and Repairs
60
Wearing Parts
60
Monitoring
60
Maintaining
61
Maintenance Table
63
Lubrication
64
Remove Pump and Send to Manufacturer
65
Remove Pump
66
Return Pump to the Manufacturer
67
Repair Pump
67
Order Spare Parts
68
Lubrication Points
68
Lubricant
69
Gear Oil, Temperature of the Medium to be Pumped 10 - 300 °C
69
Lubricant Amounts
69
Preservative Agents
70
Cleaning Fluid
70
Fault Finding
71
Appendix
73
Technical Data
73
Ambient Conditions
73
Noise Level
73
Declaration of no Objection
74
Declaration in Accordance with the EC Machinery Directive
75
Declaration of Conformity in Accordance with the EC Machinery Directive
75
Declaration of Incorporation in Accordance with the EC Machinery Directive
76
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ITT Bornemann SLHS-4G Specifications
General
Brand
ITT
Model
Bornemann SLHS-4G
Category
Water Pump
Language
English
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