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GOULDS PUMPS 3410
ITT GOULDS PUMPS 3410 User Manual
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Installation, Operation, and
Maintenance Manual
Model 3410
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
The Ex Symbol
8
Environmental Safety
8
Recycling Guidelines
8
User Safety
9
Precautions before Work
9
Precautions During Work
9
Wash the Skin and Eyes
10
Safety Regulations for Ex-Approved Products in Potentially Explosive Atmospheres
10
Product Approval Standards
13
ATEX Considerations and Intended Use
14
Product Warranty
16
2 Transportation and Storage
17
Inspect the Delivery
17
Inspect the Package
17
Inspect the Unit
17
Transportation Guidelines
17
Precautions
17
Pump Handling
17
Lifting Methods
17
Storage Guidelines
20
Pump Storage Requirements
20
3 Product Description
21
General Description
21
Nameplate Information
24
4 Installation
27
Pre-Installation
27
Pump Location Guidelines
27
Foundation Requirements
28
Set the Baseplate
29
Pump-To-Driver Alignment
30
Alignment Checks
30
Align the Pump Using a Straight Edge
31
Align the Pump Using a Dial Indicator
32
Grout the Baseplate
33
Piping Checklists
34
General Piping Checklist
34
Suction Piping Checklist
36
Suction-Piping Valve Considerations
39
Discharge Piping Considerations
40
Pressure Gauges
40
Pump Doweling
40
5 Commissioning, Startup, Operation, and Shutdown
41
Preparation for Startup
41
Pump Priming
42
Fill the System
42
Start the Pump
43
Operational Checklist
43
Check the Rotation
44
Couple the Pump and Driver
45
Bearing Lubrication
45
Lubricate the Bearings with Grease
45
Lubricate the Bearings with Oil (Optional)
46
Bar Adjustment
46
Seal the Shaft with a Packed Stuffing Box
47
Mechanical Seal Options
48
Connection of Sealing Liquid for a Packed Stuffing Box
52
Connection of Cooling Water Piping
52
Mechanical Seal Flushing and Cooling
52
Connection of Drain Piping
53
Pump Priming
53
Start the Pump
53
Inspect the Packed Box after Startup
54
Inspect the Mechanical Seal after Startup
54
Shut down the Pump
54
Make the Final Alignment of the Pump and Driver
55
6 Maintenance
56
Maintenance Schedule
56
Flood-Damaged Pumps
57
Bearing Maintenance
57
Regrease the Grease-Lubricated Bearings
57
Lubricate the Oil-Lubricated Bearings
59
Bearing Temperatures
60
Bearing Conditions
60
Emergency Ball Bearing Replacement
61
Coupling Lubrication
61
Shaft-Seal Maintenance
61
Packed Stuffing Box Maintenance
61
Mechanical Seal Maintenance
62
Disassembly
62
Disassembly Precautions
62
Drain the Pump
63
Remove the Coupling Guard
63
Remove the Rotating Element
64
Remove the Bearings
65
Remove the Seals
66
Remove the Shaft Sleeve
66
Remove the Impeller
67
Preassembly Inspections
67
Replace Impeller Wear Rings
69
Radial Clearances
69
Reassembly
71
Install the Impeller
71
Assemble the Rotating Element
72
Install the Bearings
72
Install the Rotating Element
72
Assemble the Casing
73
Complete the Assembly
73
Bolt Torque Values - 3410 IOM
74
Spare Parts
74
7 Troubleshooting
76
8 Parts Listings and Cross-Sectionals
80
Drawings
80
Parts List
81
5
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ITT GOULDS PUMPS 3410 Specifications
General
Model
3410
Type
Centrifugal Pump
Shaft Seal Type
Mechanical Seal
Temperatures
-20°F to 250°F
Operating Temperature
-20°F to 250°F
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