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ITT GOULDS PUMPS 3410 User Manual

ITT GOULDS PUMPS 3410
84 pages
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Installation, Operation, and
Maintenance Manual
Model 3410

Table of Contents

Questions and Answers:

ITT GOULDS PUMPS 3410 Specifications

General IconGeneral
Model3410
TypeCentrifugal Pump
Shaft Seal TypeMechanical Seal
Temperatures-20°F to 250°F
Operating Temperature-20°F to 250°F

Summary

Introduction and Safety

Introduction

Purpose of this manual for installation, operation, and maintenance.

Safety

General safety warnings, precautions, and hazards.

Safety terminology and symbols

Explanation of hazard levels, symbols, and messages.

Environmental safety

Work area cleanliness, waste, emissions, and recycling guidelines.

User safety

General safety rules, PPE, electrical safety, and pre/during work precautions.

Safety regulations for Ex-approved products

ATEX directives, compliance, and personnel requirements.

Product approval standards

CSA, UL, and ATEX standards compliance.

ATEX Considerations and Intended Use

Guidelines for explosive environments and nameplate details.

Product warranty

Warranty coverage, limitations, and claims process.

Transportation and Storage

Inspect the delivery

Procedures for inspecting packages and units upon arrival.

Transportation guidelines

Safe handling, lifting methods, and transport precautions.

Storage guidelines

Requirements for short-term and long-term pump storage.

Product Description

General description

Pump capabilities, casing, impeller, seals, bearings, and applications.

Nameplate information

Pump model, size, serial number, and ATEX details.

Installation

Pre-installation

Location, foundation requirements, and general precautions.

Set the baseplate

Baseplate alignment, shimming, and grouting preparation.

Pump-to-driver alignment

Alignment checks, methods, limits, and cold settings.

Grout the baseplate

Procedure for grouting the baseplate.

Piping checklists

General, suction, discharge piping, and valve considerations.

Pump doweling

Procedure for doweled pump units.

Commissioning, Startup, Operation, and Shutdown

Preparation for startup

Pre-startup safety warnings and inspection checklist.

Pump priming

Methods for priming the pump before startup.

Fill the system

Procedures for filling the pump and system with liquid.

Start the pump

Step-by-step procedure for starting the pump.

Operational checklist

Key checks during pump operation.

Check the rotation

Verifying correct pump rotation direction.

Couple the pump and driver

Procedures for coupling pump and driver.

Bearing lubrication

Grease and oil lubrication methods and requirements.

Seal the shaft with a packed stuffing box

Packing stuffing boxes and adjustments.

Mechanical seal options

Seal types, installation, and preparation for operation.

Sealing Liquid, Cooling Water, and Seal Flushing

Connections for sealing liquid, cooling water, and seal flushing.

Connection of drain piping

Optional drain piping connections.

Inspect the packed box after startup

Stuffing box adjustment during run-in.

Inspect the mechanical seal after startup

Mechanical seal checks and run-in.

Shut down the pump

Safe shutdown procedure and precautions.

Make the final alignment of the pump and driver

Final alignment check at operating temperature.

Maintenance

Maintenance schedule

Inspection intervals: monthly, quarterly, semi-annually, annually.

Flood-damaged pumps

Servicing procedures after pump flooding.

Bearing maintenance

Lubrication, temperatures, conditions, and cleaning.

Shaft-seal maintenance

Maintenance of stuffing boxes and mechanical seals.

Disassembly

Precautions and step-by-step component removal.

Preassembly inspections

Checks of parts before reassembly.

Reassembly

Component installation and assembly steps.

Spare parts

Critical and recommended spare parts list.

Troubleshooting

Troubleshooting

Guide to diagnosing and resolving common pump issues.

Parts Listings and Cross-Sectionals

Drawings

Exploded view diagram for component identification.

Parts list

Detailed list of parts and materials of construction.

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