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ITT Goulds Pumps 3415 User Manual

ITT Goulds Pumps 3415
61 pages
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Installation, Operation, and
Maintenance Manual
Model 3415

Table of Contents

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ITT Goulds Pumps 3415 Specifications

General IconGeneral
BrandITT
ModelGoulds Pumps 3415
CategoryWater Pump
LanguageEnglish

Summary

1 Introduction and Safety

1.1 Important Safety Notice

Key safety information for users to minimize injury risks.

1.2 Safety Warnings

Reinforces significant risks beyond normal safety precautions for pumping equipment.

1.3 Safety Definitions and Hazards

Defines terms and details specific hazards like electrical and ATEX risks.

1.4 General Precautions

General Precautions

Provides essential safety measures and precautions for operating and maintaining the pump.

1.5 ATEX Considerations and Intended Use

Description of ATEX

Explains ATEX directives for equipment in potentially explosive atmospheres.

Guidelines for Compliance

Outlines requirements for operating within intended use and compliance with ATEX standards.

1.6 Parts

Typical ATEX Pump Nameplate

Illustrates a typical ATEX nameplate and explains its components.

Temperature Class Definitions

Details the temperature class definitions relevant to ATEX compliance.

2 Installation

2.1 Storage, Uncrating, and Handling

Procedures for proper storage, uncrating, and handling of the pump unit.

2.2 Location

Guidelines for selecting an appropriate location for the pumping unit.

2.3 Installation - Close-coupled and Vertical Pumps

Specific installation instructions for close-coupled and vertical pump types.

2.4 Installation - Horizontal Pumps

2.4 Installation - Horizontal Pumps

Detailed steps for installing horizontal split case and bedplate mounted pumps.

2.5 Alignment Procedures

General Alignment

Importance and general steps for initial pump and driver alignment.

Parallel Alignment

Methods for achieving parallel shaft alignment based on pump type and operating temperature.

2.6 Piping - General

Piping Support and Connection

Best practices for piping support, connection, and preventing strain on the pump.

2.7 Piping - Suction

General Suction Piping Design

Critical guidelines for designing and installing effective suction piping.

2.8 Piping - Discharge

Discharge Piping Installation

Guidance on gate and check valves, and handling of quick-closing valves.

2.9 Connection of Piping

Piping Connection

Steps for connecting suction and discharge piping to the pump.

2.10 Rotation

Rotation Check

Crucial step of checking and ensuring correct pump rotation direction.

2.11 Connection of Coupling

Coupling Connection

Instructions for connecting the pump and driver coupling.

3 Preparation for Operation

3.1 Pump Bearings

Detailed guidance on oil and grease lubrication for pump bearings.

3.1.1 Driver Bearings and Coupling

Driver Bearing and Coupling Lubrication

Ensuring proper lubrication of driver bearings and coupling.

3.1.2 Stuffing Boxes

Stuffing Box Packing

Procedures for packing stuffing boxes, including types of packing and installation.

3.1.3 Connection of Sealing Liquid or Grease Lubricator (Packed Box)

Sealing Liquid/Grease Lubricator Connection

Connecting sealing liquid or grease lubricators for packed boxes.

3.1.4 Connection of Cooling Water Piping

Cooling Water Piping Connection

Connecting cooling water lines for quench glands, bearings, stuffing boxes, and mechanical seals.

3.1.5 Connection of Drain Piping

Drain Piping Connection

Connecting drain piping for stuffing boxes.

3.1.6 Connection of Equalizing Piping

Equalizing Piping Connection

Connecting equalizing piping for multi-stage pumps.

3.1.7 Impeller Adjustment

Impeller Clearance Adjustment

Procedures for adjusting impeller clearance to prevent damage.

4 Starting Pump

4.1 Checking for Free Turning

Verifying that the rotating element turns freely before starting.

4.2 Regulation of Cooling and Flushing Liquids

Regulating flow rates for cooling and flushing liquids to various components.

4.3 Priming

Methods for priming the pump before starting.

4.4 Initial Inspection After Starting

Packed Box Adjustments

Adjusting stuffing box packing and observing leakage after startup.

Mechanical Seal Initial Checks

Verifying proper operation and checks for mechanical seals after startup.

4.5 Alignment - Final

Final Alignment Procedure

Performing final alignment checks after the unit has reached operating temperature.

4.6 Doweling

Foundation Doweling

Instructions for doweling the pump and driver to the foundation for stability.

5 Operation

5.1 Stuffing Box Operation

How to operate and maintain stuffing boxes with packing or mechanical seals.

5.2 Operating at Reduced Capacities

Warnings and precautions for operating the pump at reduced capacities or closed discharge.

5.3 Operating at Reduced Head

Reduced Head Operation

Considerations for operating the pump with reduced head and potential motor heating.

5.4 Operating with Surge Conditions in Line

Surge Condition Handling

How to handle surge conditions in the discharge line to prevent damage.

5.5 Operating Under Freezing Conditions

Freezing Condition Protection

Procedures for protecting the pump during freezing conditions.

6 Maintenance

6.1 Lubrication

Detailed instructions for oil and grease lubrication of bearings.

6.2 Impeller Clearance Adjustment

Impeller Clearance Adjustment

Procedures for adjusting impeller clearance.

6.3 Disassembly of Pump

Pump Disassembly Steps

Step-by-step guide for disassembling the pump.

6.4 Pressure Temperature Capability

Pressure-Temperature Ratings

Chart and explanation for determining pump pressure and temperature limits.

6.5 Inspection and Overhaul

O-rings and Wearing Rings Inspection

Inspecting and replacing O-rings and wearing rings for optimal performance.

Impeller Wearing Rings

Impeller Wearing Ring Replacement

Steps for replacing impeller wearing rings and related clearance specifications.

6.6 Reassembly

Gasket Installation

Proper installation of gaskets to ensure sealing and prevent leakage.

Shaft and Impeller Checks

Checking shaft straightness and impeller condition during reassembly.

6.7 Emergency Ball Bearing Replacement

Emergency Bearing Replacement

Procedures for replacing an outboard end ball bearing without a full overhaul.

7 Care and Maintenance of Bearings

7.1 Bearing Temperatures

Monitoring and understanding normal bearing operating temperatures.

7.2 Bearing Inspection

Methods for inspecting ball and roller bearings for wear.

7.3 Cleaning of Bearings

Bearing Cleaning Procedures

Procedures for cleaning bearings if necessary, emphasizing dust-free environments.

7.4 Bearing Removal

Bearing Removal Techniques

Techniques for safely removing ball and sleeve bearings.

7.5 Ball Bearing Installation

Ball Bearing Installation Steps

Steps for correctly installing ball bearings onto the shaft.

8 Trouble Checklist

8.1 Trouble Check List: No Liquid Delivered

Troubleshooting steps for when the pump fails to deliver liquid.

8.1 Trouble Check List: Not Enough Water Delivered

Diagnosing issues when the pump delivers insufficient water.

8.1 Trouble Check List: Not Enough Pressure

Troubleshooting Insufficient Pressure

Troubleshooting pump issues related to insufficient discharge pressure.

8.1 Trouble Check List: Pump Works a While and then Quits

Pump Stops After Initial Operation

Identifying causes for the pump stopping after initial operation.

8.1 Trouble Check List: Pump Takes Too Much Power

Troubleshooting High Power Consumption

Diagnosing issues causing excessive power consumption by the pump.

8.1 Trouble Check List: Pump Leaks Excessively at Stuffing Box

Stuffing Box Leak Troubleshooting

Troubleshooting excessive leakage from the stuffing box.

8.1 Trouble Check List: Pump is Noisy or Vibrates

Pump Noise and Vibration Diagnosis

Identifying the causes of pump noise and vibration.

8.1 Trouble Check List: High Bearing Temperature

High Bearing Temperature Troubleshooting

Troubleshooting high bearing temperatures.

9 Ordering of Spare Parts

9.1 Spare Parts Recommendations

Recommended spare parts inventory for different pump types.

9.2 Instructions for Ordering Spare Parts

Spare Parts Ordering Process

Essential information needed for placing spare parts orders.

10 Parts Listings and Cross-Sectional Drawings

10.1 Sectional View and Parts List

Visual representation and list of all pump parts with identification numbers.

11 Local ITT Contacts

Local ITT Contact Information

Contact information for local ITT Goulds Pumps representatives.

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