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ITT Goulds Pumps 3755 User Manual

ITT Goulds Pumps 3755
40 pages
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Installation, Operation, and
Maintenance Manual
Model 3755
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ITT Goulds Pumps 3755 Specifications

General IconGeneral
Model3755
CategoryWater Pump
ManufacturerITT Goulds Pumps
TypeCentrifugal
Casing MaterialCast Iron
Maximum Flow Rate1500 GPM
Maximum Head150 ft
Impeller DiameterVaries with model
Speed1750 RPM or 3500 RPM
MaterialCast Iron, Stainless Steel
Seal TypeMechanical Seal
WeightVaries by model

Summary

Introduction and Safety

Important Safety Notice

Provides crucial safety information for users to minimize injury risk during operation.

Safety Warnings

Highlights significant risks associated with pumping equipment operation and potential hazards.

Safety Definitions and Precautions

Defines terms like Warning, Caution, and Electrical Hazard, and outlines associated risks.

General Precautions

Details essential safety measures for operating and maintaining the pump to prevent injury.

ATEX Considerations and Intended Use

Addresses ATEX directives for explosive environments and guidelines for safe operation.

Parts Information

Details on identifying ATEX-certified equipment and the importance of genuine Goulds parts.

Pump Installation

Installation Location

Guidelines for selecting an appropriate and accessible location for the pumping unit.

Foundation Preparation

Instructions on creating a substantial and rigid foundation for the pumping unit.

Initial Coupling Alignment

Procedures for achieving initial alignment between the pump and driver shafts.

Piping Connections

Steps for connecting suction and discharge piping and rechecking alignment.

Checking Rotation Direction

Ensuring the driver rotates in the correct direction for the pump.

Coupling Connection

Instructions for connecting the pump and driver coupling.

Preparation for Operation

Pump Bearing Lubrication

Details on lubricating grease and oil lubricated pump bearings, including oiler settings.

Driver Bearing Lubrication

Ensuring the driver bearings are properly lubricated for reliable operation.

Stuffing Box Maintenance

Instructions for repacking stuffing boxes with packing rings or managing mechanical seals.

Sealing and Cooling Connections

Connecting sealing liquid, quenching glands, and cooling water piping as required.

Connection of Drain Piping

Connecting drain piping for the pump's drip pockets and drip basin.

Starting the Pump

Pump Priming Procedure

Ensuring the pump is fully primed with liquid and all air removed before starting.

Stuffing Box Gland Adjustment

How to adjust the stuffing box gland while the pump is running for proper leakage.

Final Alignment Check

Performing final alignment checks after the unit reaches operating temperature.

Doweling Procedure

Information on doweling, noting that patented lock washers are used instead.

Pump Operation

Stuffing Box Operation

Operational checks and adjustments for stuffing boxes with packing rings, quenching glands, and mechanical seals.

Operating at Reduced Capacities

Precautions against operating the pump at very low capacities to prevent overheating and damage.

Operating at Reduced Head

Monitoring motor heating when operating at significantly reduced discharge head.

Operating with Surge Conditions

Addressing potential pressure surges in the discharge line and necessary cushioning arrangements.

Operating Under Freezing Conditions

Procedure for draining the pump to prevent damage during freezing conditions when idle.

Troubleshooting Guide

Troubleshooting: No Liquid Delivered

Identifies causes and solutions for the pump not delivering any liquid.

Troubleshooting: Insufficient Liquid Delivered

Lists potential reasons and remedies for the pump delivering less liquid than expected.

Troubleshooting: Insufficient Pressure

Diagnoses issues related to the pump not achieving the required discharge pressure.

Troubleshooting: Pump Stops Intermittently

Addresses scenarios where the pump operates briefly then stops unexpectedly.

Troubleshooting: Excessive Power Consumption

Identifies causes for the pump consuming more power than normal.

Troubleshooting: Excessive Stuffing Box Leakage

Explains reasons for excessive leakage from the pump's stuffing box.

Troubleshooting: Noise and Vibration

Diagnoses causes of pump noise and vibration, including hydraulic and mechanical issues.

Care and Maintenance

Lubrication Procedures

Detailed instructions for lubricating grease and oil lubricated bearings, including frequency and type.

Repacking the Stuffing Box

Step-by-step guide for removing old packing and installing new packing in the stuffing box.

Replacing the Shaft Sleeve

Procedure for removing and installing a new shaft sleeve to ensure proper sealing.

Parts Identification and Tables

Wearing Rings Information

Explanation of wearing rings and their importance for hydraulic performance and clearances.

Replacing the Impeller

Replacing Shaft or Bearings

Replacing Grease Lubricated Bearings

Procedure for replacing grease lubricated bearings, including disassembly and reassembly steps.

Replacing Oil Lubricated Bearings

Procedure for replacing oil lubricated bearings, noting specific steps and differences.

Impeller Locating and Installation

Steps for correctly locating and installing the impeller on the shaft, referencing specific tables and figures.

Replacing the Pump Casing

Casing Replacement for Oil Lubricated Bearings

Specific steps for replacing the casing when the pump uses oil lubricated bearings.

General Casing Replacement Procedure

Step-by-step instructions for replacing the pump casing, covering general configurations.

Spare Parts and Ordering

Spare Parts Recommendations

Advice on maintaining a stock of spare parts to minimize downtime.

Ordering Spare Parts

Guidance on how to correctly place orders for replacement parts.

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