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ITT GOULDS PUMPS LF 3196 i-FRAME User Manual

ITT GOULDS PUMPS LF 3196 i-FRAME
155 pages
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Installation, Operation, and
Maintenance Manual
Model LF 3196 i-FRAME

Table of Contents

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ITT GOULDS PUMPS LF 3196 i-FRAME Specifications

General IconGeneral
ModelLF 3196 i-FRAME
CategoryWater Pump
ManufacturerITT Goulds Pumps
TypeCentrifugal Pump
MaterialStainless Steel
ApplicationIndustrial

Summary

1 Introduction and Safety

1.1 Introduction

Provides an overview of the manual's purpose and scope.

1.2 Safety

Covers critical safety warnings, terminology, and precautions for operation.

1.3 Product warranty

Details the terms, coverage, and limitations of the product warranty.

1.4 ATEX Considerations and Intended Use

Addresses safety regulations and considerations for equipment in potentially explosive atmospheres.

2 Transportation and Storage

2.1 Inspect the delivery

Instructions for inspecting the pump unit upon arrival for any damage or missing items.

2.2 Transportation guidelines

Guidelines and methods for safely handling and lifting the pump during transport.

2.3 Storage guidelines

Requirements for proper short-term and long-term storage to preserve the pump's condition.

3 Product Description

3.1 General description LF 3196

Overview of the LF 3196 pump, its type, and design characteristics.

3.2 General description i-ALERT®2 Equipment Condition Monitor

Description of the i-ALERT®2 monitor, its function, and features for pump monitoring.

3.3 Nameplate information

Explains the importance of nameplate data for ordering parts and identifying pump specifications.

4 Installation

4.1 Pre-installation

Precautions and guidelines for selecting the pump location and preparing the foundation.

4.2 Baseplate-mounting procedures

Detailed procedures for preparing, installing, and leveling the baseplate using various methods.

4.3 Install the pump, driver, and coupling

Steps for mounting and fastening the pump, driver, and coupling onto the baseplate.

4.4 Pump-to-driver alignment

Critical procedures for ensuring proper pump and driver alignment to prevent damage.

4.5 Grout the baseplate

Procedures and requirements for grouting the baseplate to ensure stability and alignment.

4.6 Piping checklists

Checklists for ensuring correct suction and discharge piping installation to prevent issues.

5 Commissioning, Startup, Operation, and Shutdown

5.1 Preparation for startup

Essential precautions and checks to perform before starting the pump for the first time.

5.2 Remove the coupling guard

Steps for safely removing the coupling guard before accessing the coupling for maintenance.

5.3 Check the rotation

Procedure to verify the correct direction of pump rotation before initial startup.

5.5 Impeller-clearance setting

Detailed procedures for setting impeller clearance using dial indicator or feeler gauge methods.

5.6 Couple the pump and driver

Guidelines for properly coupling the pump and driver, including installing the coupling guard.

5.9 Pump priming

Methods for priming the pump to ensure it is filled with liquid before startup.

5.10 Start the pump

Critical steps and warnings for starting the pump and monitoring its initial operation.

5.14 Shut down the pump

Safe procedures for shutting down the pump, including closing valves and locking out the driver.

6 Maintenance

6.1 Maintenance schedule

Outlines routine, three-month, and annual inspections to ensure pump reliability.

6.2 Bearing maintenance

Comprehensive guide to lubricating, regreasing, and maintaining pump bearings.

6.3 Shaft seal maintenance

Maintenance procedures for mechanical seals and packed stuffing boxes to ensure sealing integrity.

6.4 Disassembly

Detailed steps and precautions for safely disassembling the pump for maintenance or repair.

6.5 Pre-assembly inspections

Guidelines for inspecting pump parts before reassembly to ensure proper condition.

6.6 Reassembly

Comprehensive instructions for reassembling the pump components after maintenance.

7 Troubleshooting

7.1 Operation troubleshooting

Common operational problems, their causes, and recommended remedies for pump issues.

7.2 Alignment troubleshooting

Solutions for issues related to achieving proper horizontal (side-to-side) alignment.

7.3 Assembly troubleshooting

Troubleshooting steps for common problems encountered during pump assembly and reassembly.

8 Parts Listings and Cross-Sectionals

8.1 Parts list

Comprehensive list of pump parts with their material codes and quantities for various models.

9 Other Relevant Documentation or Manuals

9.1 For additional documentation

Information on how to obtain further relevant documentation or manuals from ITT.

10 Local ITT Contacts

10.1 Regional offices

Contact information for ITT regional offices worldwide for support and inquiries.

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