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GOULDS PUMPS 3196 i-FRAME
ITT GOULDS PUMPS 3196 i-FRAME - User Manual
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Installation, Operation, and
Maintenance Manual
Model 3196 i-FRAME
2
Table of Contents
Main Page
Table of Contents
3
Introduction and Safety
7
Introduction
7
Requesting Other Information
7
Safety
7
Safety Terminology and Symbols
8
Electrical Hazard
9
Environmental Safety
9
Electrical Installation
10
Recycling Guidelines
10
User Safety
10
Precautions before Work
11
Precautions During Work
11
Hazardous Liquids
12
Wash the Skin and Eyes
12
Product Warranty
12
Ex Considerations and Intended Use
13
Transportation and Storage
18
Inspect the Delivery
18
Inspect the Package
18
Inspect the Unit
18
Transportation Guidelines
18
Pump Handling
18
Lifting Methods
18
Storage Guidelines
21
Pump Storage Requirements
21
Frostproofing
22
Product Description
23
General Description 3196 I-FRAME
23
Part Description 3196
24
General Description I-ALERT® Equipment Health Monitor
25
Nameplate Information
26
Installation
30
Pre-Installation
30
Pump Location Guidelines
30
Foundation Requirements
31
Baseplate-Mounting Procedures
32
Prepare the Baseplate for Mounting
32
Install the Baseplate Using Shims or Wedges
32
Install the Baseplate Using Jackscrews
33
Install the Baseplate Using Spring Mounting
35
Install the Baseplate Using Stilt Mounting
36
Baseplate-Leveling Worksheet
38
Install the Pump, Driver, and Coupling
39
Pump-To-Driver Alignment
39
Alignment Checks
39
Permitted Indicator Values for Alignment Checks
40
Cold Settings for Parallel Vertical Alignment
40
Alignment Measurement Guidelines
40
Attach the Dial Indicators for Alignment
41
Pump-To-Driver Alignment Instructions
41
Perform Angular Alignment for a Horizontal Correction
42
Perform Parallel Alignment for a Vertical Correction
42
Perform Parallel Alignment for a Horizontal Correction
43
Perform Complete Alignment for a Vertical Correction
44
Perform Complete Alignment for a Horizontal Correction
44
C-Face Adapter
44
Grout the Baseplate
45
Piping Checklists
46
General Piping Checklist
46
Piping Guidelines
47
Suction-Piping Checklist
49
Discharge Piping Checklist
51
Commissioning, Startup, Operation, and Shutdown
53
Preparation for Startup
53
Remove the Coupling Guard
54
Check the Rotation
56
Impeller-Clearance Check
56
Impeller Clearances (3196 and HT 3196)
57
Impeller-Clearance Setting
57
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196, CV 3198, and LF 3196 Size 1X1.5-4)
58
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196, CV3198 and LF 3196 Size 1X1.5-4)
59
Couple the Pump and Driver
60
Install the Coupling Guard
60
Bearing Lubrication
65
Lubricate the Bearings with Oil
66
Shaft-Sealing Options
67
Mechanical Seal Options
67
Connection of Sealing Liquid for Mechanical Seals
67
Packed Stuffing Box Option
68
Connection of Sealing Liquid for a Packed Stuffing Box
68
Dynamic-Seal Option
68
Set an Elastomeric Face Seal
69
Install the Shaft Guard - if Provided
69
Pump Priming
70
Prime the Pump with the Suction Supply above the Pump
70
Prime the Pump with the Suction Supply below the Pump
70
Other Methods of Priming the Pump
71
Start the Pump
71
I-ALERT® Equipment Health Monitor
72
Pump Operation Precautions
72
Shut down the Pump
74
Deactivate the I-ALERT® Equipment Health Monitor
74
Reset the I-ALERT® Health Monitor
74
Make the Final Alignment of the Pump and Driver
74
Maintenance
76
Maintenance Schedule
76
Bearing Maintenance
77
Lubricating-Oil Requirements
78
Regrease the Grease-Lubricated Bearings
78
Lubricating-Grease Requirements
79
Lubricate the Bearings after a Shutdown Period
80
Shaft Seal Maintenance
80
Mechanical-Seal Maintenance
80
Packed Stuffing-Box Maintenance
81
Dynamic-Seal Maintenance
81
Disassembly
82
Disassembly Precautions
82
Tools Required
83
Drain the Pump
83
Remove the Coupling
83
Remove the Back Pull-Out Assembly
83
Remove the Coupling Hub
86
Impeller Removal
86
Remove the Impeller (XLT-I, and I17)
87
Shaft Guard Removal (if Provided)
88
Seal-Chamber Cover Removal
90
Remove the Seal-Chamber Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
90
Remove the Stuffing-Box Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
91
Remove the Dynamic Seal
92
Remove the Frame Adapter (Mti, Lti, XLT-I, I17)
93
Remove the Inboard Labyrinth Oil Seal
94
Power-End Disassembly
94
Disassemble the Power End (Sti and Mti with Duplex Bearings)
96
Disassemble the Power End (Lti)
98
Disassemble the Power End (XLT-I and I17)
100
Disassemble the Power End (XLT-I and I17 with Duplex Bearings)
102
Disassemble the Bearing Frame
103
Guidelines for I-ALERT® Equipment Health Monitor Disposal
104
Disassemble the C-Face Adapter
104
Pre-Assembly Inspections
105
Replacement Guidelines
105
Impeller Replacement
106
Shaft and Sleeve Replacement Guidelines
107
Bearing-Frame Inspection
108
C-Face Adapter Inspection
109
Seal Chamber and Stuffing Box Cover Inspection
110
Bearings Inspection
112
Bearing-Housing Inspection
112
Bearing Fits and Tolerances
113
Reassembly
113
Assemble the Rotating Element and the Bearing Frame (Sti and Mti)
113
Assemble the Rotating Element and the Bearing Frame (Sti and Mti with Duplex Bearings)
116
Assemble the Rotating Element and the Bearing Frame (Lti)
120
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17)
123
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17 with Duplex Bearings)
127
Assemble the Frame
131
INPRO Labyrinth Oil Seal Description
135
Assemble the INPRO Labyrinth Oil Seal
135
Assemble the C-Face Adapter
136
Shaft Sealing
136
Seal the Shaft with a Dynamic Seal
137
Seal the Shaft with a Packed Stuffing Box
138
Seal the Shaft with a Cartridge Mechanical Seal
139
Shaft Guard Installation (if Provided)
144
Install the Impeller
145
Post-Assembly Checks
147
Install the Back Pull-Out Assembly (Except HT 3196)
147
Assembly References
150
Shaft-End Play
151
Bearing Types
152
Spare Parts
152
Interchangeability Drawings
153
3196 Interchangeability
153
Lubrication Conversion
154
Frame Lubrication Conversion
154
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
155
Conversion from Flood-Oil to Pure-Oil Mist
156
Convert from Flood Oil to Regreaseable
157
Troubleshooting
158
Operation Troubleshooting
158
Alignment Troubleshooting
159
Assembly Troubleshooting
159
Parts List and Cross-Sectionals
161
Parts List
161
Decommissioning
169
Putting Pump out of Operation
169
Disposal
169
Other Relevant Documentation or Manuals
170
For Additional Documentation
170
Local ITT Contacts
171
Regional Offices
171
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ITT GOULDS PUMPS 3196 i-FRAME Specifications
General
Brand
ITT
Model
GOULDS PUMPS 3196 i-FRAME
Category
Water Pump
Language
English
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