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ITT Goulds Pumps CV 3196 i-FRAME User Manual

ITT Goulds Pumps CV 3196 i-FRAME
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Installation, Operation, and
Maintenance Manual
Model CV 3196 i-FRAME

Table of Contents

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ITT Goulds Pumps CV 3196 i-FRAME Specifications

General IconGeneral
ModelCV 3196 i-FRAME
CategoryWater Pump
ManufacturerITT Goulds Pumps
Series3196
Framei-FRAME
Connection TypeFlanged
Shaft OrientationHorizontal
TypeCentrifugal
Maximum Head730 ft (223 m)
MaterialsDuctile Iron, 316 Stainless Steel, Alloy 20, CD4MCu
Seal TypeMechanical Seal

Summary

1 Introduction and Safety

1.1 Manual Introduction and Information Request

Purpose of the manual, how to request additional information, and important notices.

1.2 Safety Information and Warnings

Details hazard levels, symbols, user, environmental, and Ex-approved product safety.

1.3 Product Approval and Standards

Details product compliance with regular standards (CSA, UL) and explosion-proofing approvals.

1.4 Product Warranty and Limitations

Outlines warranty coverage, limitations, and procedures for making a warranty claim.

1.5 ATEX Considerations and Intended Use

Special care, intended use, and ATEX conformance guidelines for explosive environments.

2 Transportation and Storage

2.1 Delivery Inspection Procedures

Steps for inspecting the package and unit upon delivery for damage or missing items.

2.2 Transportation and Lifting Guidelines

Guidelines for safe transport, handling, and proper lifting methods for the pump.

2.3 Storage Requirements and Frostproofing

Requirements for pump storage based on duration and frostproofing considerations.

3 Product Description

3.1 CV 3196 Pump Overview

General description of the CV 3196 pump, its design, and media handling capabilities.

3.2 i-ALERT®2 Equipment Condition Monitor

Description of the i-ALERT®2 monitor for measuring vibration and temperature.

3.3 Nameplate Information and Types

Details nameplate information for ordering, identification, and types (pump, bearing, ATEX).

4 Installation Procedures

4.1 Pre-installation Guidelines

Precautions and guidelines for pump location and foundation requirements.

4.2 Baseplate Mounting Methods

Procedures for mounting baseplates using shims, jackscrews, springs, or stilts.

4.3 Pump, Driver, and Coupling Installation

Instructions for mounting and installing the pump, driver, and coupling assembly.

4.4 Pump-to-Driver Alignment

Critical procedures for aligning pump and driver for optimal performance and longevity.

4.5 Baseplate Grouting

Procedures and required equipment for grouting the baseplate to the foundation.

4.6 Piping Checklists

Checklists for general, suction, and discharge piping to ensure proper installation.

5 Commissioning, Startup, Operation, and Shutdown

5.1 Startup Preparation and Warnings

Essential warnings and precautions before initiating pump startup procedures.

5.3 Rotation and Impeller Clearance Checks

Checks for correct rotation direction and impeller clearance for efficient operation.

5.5 Impeller Clearance Setting

Methods for setting impeller clearance using dial indicator or feeler gauge.

5.6 Pump and Driver Coupling and Lubrication

Steps for coupling the pump and driver, including guard installation and bearing lubrication.

5.7 Shaft Sealing Options

Description of various shaft seal options and their connection requirements.

5.8 Shaft Guard Installation

Instructions for installing the shaft guard for safety purposes.

5.9 Pump Priming Procedures

Methods for priming the pump before startup, depending on suction supply position.

5.10 Pump Startup

Precautions and steps for safely starting the pump after preparation.

5.11 i-ALERT® Health Monitor Activation

Procedure for activating the i-ALERT® Health Monitor when the pump is running.

5.14 Pump Shutdown Procedure

Procedure for safely shutting down the pump.

6 Maintenance and Reassembly

6.1 Maintenance Schedule and Inspections

Details routine, three-month, and annual maintenance inspection schedules and tasks.

6.2 Bearing Maintenance and Lubrication

Procedures for bearing maintenance, lubrication requirements, and acceptable oils/greases.

6.3 Shaft Seal Maintenance

Maintenance procedures for mechanical seals and packed stuffing boxes.

6.4 Disassembly Instructions

Step-by-step instructions for disassembling the pump, including precautions and tools.

6.5 Pre-assembly Inspections

Guidelines and checks for pump parts before reassembly, including replacement criteria.

6.6 Reassembly Procedures

Detailed steps for reassembling the pump, including bearings, seals, and frame.

7 Troubleshooting

7.1 Operation Troubleshooting

Solutions for common pump operational issues like no delivery, low flow, noise, or vibration.

7.2 Alignment Troubleshooting

Troubleshooting steps for issues preventing proper horizontal alignment.

7.3 Assembly Troubleshooting

Troubleshooting common issues found during pump assembly, like shaft end play or runout.

7.4 i-ALERT®2 Monitor Troubleshooting

Troubleshooting steps for the i-ALERT®2 monitor, including LED indicators and baseline issues.

8 Parts Listings and Cross-Sectionals

8.1 Parts List and Material Codes

Detailed list of pump parts, quantities, materials, and material-code references.

9 Certification: CE or CE ATEX

9.1 Certificates of Conformance

Official certificates for CSA, ATEX, IECEx, and Chinese conformity for explosion-proof equipment.

10 Other Relevant Documentation or Manuals

10.1 For Additional Documentation

Instructions on how to obtain any other relevant documentation or manuals from ITT.

11 Local ITT Contacts

11.1 Regional Office Information

Contact details for ITT regional offices worldwide for support and inquiries.

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