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Flygt 3102
ITT Flygt 3102 User Manual
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W
ater & W
astewater
Service and Repair Instructions
Flygt 3102
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction and Safety
5
Introduction
5
Transportation and Storage
5
Inspect the Delivery
5
Product Warranty
5
Safety
6
Safety Message Levels
6
User Safety
7
Ex-Approved Products
8
Environmental Safety
9
Product Description
10
Products Included
10
The Data Plate
11
Approvals
11
Product Denomination
13
Installation
14
General Precautions
14
Requirements
14
Cables
14
Earthing (Grounding)
15
Connect the Motor Cable to the Pump
15
Connect the Motor Cable to the Starter and Monitoring Equipment
16
Cable Charts
17
Sensor-Connection
22
Check the Impeller Rotation
23
Maintenance
24
Precautions
24
Maintenance Guidelines
24
Torque Values
24
Change the Oil
25
Empty the Oil
25
Fill with Oil
26
Disassemble the Pump
27
Remove the Motor Cable and the Stator Housing
27
Remove the Pump Housing
28
Remove the Mechanical Seal
29
Remove the Stator from the Stator Housing
32
Assemble the Pump
33
Install the Stator in the Stator Housing
33
Install the Mechanical Seal
34
Install the Motor Cable in the Stator Housing
37
Replace Wear Parts and Cutting Parts
39
Install the Pump Housing
43
Replace the Impeller
44
Replace the C- or D-Impeller
45
Replace the F-Impeller
48
Replace the M-Impeller
53
Replace the N-Impeller
57
Requirements for Ex-Approved Products
59
Service the Pump
59
Intermediate Service
59
Major Service
60
Service in Case of Alarm
60
Troubleshooting
62
Introduction
62
The Pump Does Not Start
62
The Pump Does Not Stop When a Level Sensor Is Used
63
The Pump Starts-Stops-Starts in Rapid Sequence
63
The Pump Runs but the Motor Protection Trips
63
The Pump Delivers too Little or no Water
64
Technical Reference
66
Exploded View
66
Tools
69
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ITT Flygt 3102 Specifications
General
Type
Submersible Pump
Motor Power
1.5 kW
Impeller Type
Vortex
Frequency
50 Hz
Application
Wastewater, sewage
Outlet Size
50 mm
Voltage
400 V
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