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ITT Flygt 3127 User Manual

ITT Flygt 3127
215 pages
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4280 E 14
TH
STREET
DES MOINES, IOWA 50313
PH: 515-265-2222/FAX: 515-265-6608
CLINTON, IA BEAVER CHANNEL PS
SECTION 11076: SUBMERSIBLE PUMPS
TAG: CSO WET WELL PUMP 11CSO-P04
TAG: SUBSURFACE DRAIN PUMPS 23SD-P01
TAG: BASIN DRAIN PUMP 23BD-P01
TAG:CLARIFIER SCUM PUMPS 25SCM-P01 & 02
TAG: AREATION BASIN SCUM PUMPS 23SCM-P01 & 02
OPERATION AND MAINTENANCE MANUAL
ENGINEER
HDR ENGINEERING, INC.
8404 INDIAN HILLS DRIVE
OMAHA, NE 68114
402-399-1280
CONTRACTOR
GRIDOR CONSTRUCTION, INC.
3990 27
TH
STREET, S.E
BUFFALO, MN 55313
763-746-9075
SUPPLIER
ELECTRIC PUMP
4280 E. 14
TH
STREET
DES MOINES, IOWA 50313
800-383-7867
DATE: MAY 25, 2011

Table of Contents

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ITT Flygt 3127 Specifications

General IconGeneral
Impeller typeChannel, vortex, or grinder
MaterialCast iron
TypeSubmersible pump
Maximum submersion depth20 m
Maximum liquid temperature40°C (104°F)
Frequency50 Hz

Summary

Introduction and Safety

Introduction

Provides overview of manual's purpose, installation, operation, and maintenance.

Inspect the Delivery

Guidelines for checking package and unit condition upon receipt.

Product Warranty

Details ITT's warranty coverage and limitations for product faults.

Safety

Essential safety precautions and warnings for operating and handling the pump.

User Safety

General safety rules and required safety equipment for personnel.

Hazardous Liquids

Rules for safe handling of products in hazardous liquids.

Environmental Safety

Guidelines for maintaining a clean work area and proper waste disposal.

Transportation and Storage

Transportation Guidelines

Guidelines for safe transport of the pump, including precautions.

Lifting Equipment

Requirements and safety considerations for using lifting equipment.

Storage Guidelines

Recommendations for proper storage location and conditions.

Freezing Precautions

Steps to prevent freezing damage to the pump during storage.

Product Description

Pump Design

Describes the submersible pump's basic design and intended use.

Monitoring Equipment

Details the pump's monitoring features, including thermal contacts and sensors.

The Data Plate

Explains the information provided on the pump's data plate.

Approvals

Lists the EN and FM approvals for explosion-proof products.

Installation

Install the Pump

Step-by-step instructions for installing the pump correctly.

Fasteners

Guidelines on using the correct size, material, and tightening of fasteners.

Install with P-installation

Specific instructions for the P-installation method.

Make the Electrical Connections

Critical steps and safety precautions for electrical hookups.

Cables

Requirements for installing cables, including condition and routing.

Earthing (Grounding)

Essential safety procedures for proper electrical grounding.

Operation

Precautions

Safety measures to follow before and during pump operation.

Start the Pump

Step-by-step guide on how to safely start the pump.

Maintenance

Precautions

Safety guidelines to follow before performing maintenance.

Maintenance Guidelines

General steps to follow during maintenance and reassembly.

Torque Values

Table of torque specifications for various screws and nuts.

Change the Oil

Instructions for draining and refilling the pump's oil.

Replace the Impeller

Detailed procedure for removing and installing impellers.

Service the Pump

Recommended inspection and service intervals based on operating conditions.

Service in Case of Alarm

Actions to take when specific alarms are triggered.

Troubleshooting

The Pump Does Not Start

Diagnoses and remedies for pump startup failures.

The Pump Starts-Stops-Starts in Rapid Sequence

Troubleshooting steps for pumps cycling too frequently.

The Pump Delivers Too Little or No Water

Solutions for issues related to low or no water output.

Technical Reference

Motor Data

Specifications for the pump's motor, including voltage and current ratings.

Application Limits

Defines operational constraints such as liquid temperature, density, and immersion depth.

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