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Jackle MIG 325 User Manual

Jackle MIG 325
48 pages
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MIG 325,405,505
mit Steuerbox MC 4,5,15
with control box MC 4,5,15
Deutsch
(Seite 1-18,37-43)
English
(Page 19-43)
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Jackle MIG 325 Specifications

General IconGeneral
BrandJackle
ModelMIG 325
CategoryWelding System
LanguageEnglish

Summary

General information's

Electromagnetic compatibility (EMC)

Safety check requirements

Power cord and plug specifications

Declaration of Conformity

Relevant EC recommendations

Lists relevant EC directives like EMC and Low Voltage.

Applied harmonized standards

Lists applied harmonized standards for arc welding equipment.

Brief description of welding units

Weld-grade adjustment mechanism

Describes the 24-grade switch for weld-grade adjustment.

Thermic overload protection system

Explains the built-in thermoswitch for overload protection.

Central connecting socket function

Function of the central socket for torch connection.

Sign S identification

Identifies units for welding under increased electrical hazard.

Technical data

Power source specifications

Technical data for MIG 325, 405, and 505 power sources.

Wire feed specifications

Technical details for the wire feed unit, including motor and speed.

Generator operation requirements

Guidelines for using a generator with the welding unit.

Environmental operating conditions

Safety requirements

General safety information

Emphasizes hazards from improper use and the need for qualified personnel.

Electrical safety and fire prevention

Safety measures related to electrical hazards, fire prevention, and insulation.

Personal Protection Equipment

Welding fumes and gases safety

Shielding-gas cylinder safety

EMC and safety inspection

Mandatory safety inspection procedures

Details on the obligation and procedure for annual safety inspections.

Machine disposal guidelines

Control functions overview

Control elements identification

Control unit MC 15 detailed

Control unit MC 4 detailed

Control unit MC 5 detailed

Functional description

Operating modes (2-cycle, 4-cycle, spot)

How to select operating modes using control keys.

Material selection (MC 4)

Process for setting material, gas, and wire diameter.

Automatic vs. manual mode (MC 4)

Switching between automatic and manual welding modes.

Power selection and step preview (MC 4)

Methods for setting welding parameters based on material or voltage.

Functionality for MC 4-5

Details on parameter adjustment in stand-by and during welding.

Gas test procedure (MC 4-5)

Wire feed in function

Wire feed unit description

Operation and welding guide

Welding unit installation

Requirements for machine installation to ensure adequate cooling.

Mains electrical connection

Instructions for safe mains connection by qualified personnel.

Shielding gas cylinder connection

Steps for securing and connecting the gas cylinder.

Welding torch hose pack connection

Connecting the torch hose pack and ensuring good contact.

Workpiece cable connection

Selecting an appropriate connection point on the workpiece.

Welding process guidance

Pressure reducer setting

Adjusting shielding gas flow rate using the pressure reducer.

Welding wire loading

Procedures for selecting and loading welding wire and components.

Weld grade selection

Warning against switching weld grade during operation.

Welding torch with display features

Control box function comparison

Table showing function availability for MC 4 and MC 5.

Control function modes selection

How to select operating modes like 2-cycle, 4-cycle, spot, auto, and manual.

Maintenance and safety checks

Annual safety inspection requirement

Mandate for annual safety inspection by JÄCKLE or qualified electrician.

Overtemperature protection

Water cooling system details

Troubleshooting common errors

Spare parts identification

Circuit diagrams

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