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Jackle MIG 405 - User Manual

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48 pages
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MIG 325,405,505
mit Steuerbox MC 4,5,15
with control box MC 4,5,15
Deutsch
(Seite 1-18,37-43)
English
(Page 19-43)
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Summary

J uevockle MIG Welding Machine Operating Manual

Technical Data and Environmental Conditions

Welding Unit Technical Specifications

Provides detailed data for power source, wire feed, voltage, current, and dimensions for all models.

General Safety Requirements and Precautions

Mandatory Safety Practices

Covers essential safety rules for operation, maintenance, and personnel qualification.

Electrical Safety and Fire Hazards

Addresses protection against arc radiation, flammable materials, and maintaining cable integrity.

Personal Protection and Hazard Management

Required Personal Protective Equipment

Lists essential PPE for welder safety, including eye, face, hearing, hand, and foot protection.

Compliance, Inspection, and Disposal Procedures

EMC Compliance and Safety Inspections

Discusses electromagnetic interference and the necessity of annual safety inspections.

Control Functions and Panel Elements

Overview of Control Functions

Summarizes the functions available across different control units (MC 15, MC 4, MC 5).

Control Unit MC 15 Operation

Control Unit MC 4 Operation

Control Unit MC 5 Operation

Detailed Functional Descriptions

Gas Test, Wire Feed, and Material Guide

Material Selection Table

Provides a table for selecting materials, gases, and wire diameters for the MC 4 control unit.

Wire Feed Unit Mechanics and Maintenance

Wire Feed Roller System

Details the wire feed rollers, their alignment, and proper mounting for different wire types.

Welding Unit Installation and Setup

Electrical and Gas Connections

Details the procedures for connecting mains power, gas cylinder, torch, and workpiece.

Welding Parameter Configuration

Guides on setting gas flow, loading wire, and selecting weld grade for quality welds.

Welding Torch with Display Features

Maintenance, Overtemperature, and Cooling Systems

Routine Maintenance and Safety Checks

Outlines essential maintenance tasks and the requirement for annual safety inspections.

Water Cooling System Operation and Care

Details the water cooling system, low-water switch, and the specific coolant to be used.

Troubleshooting Welding Machine Issues

Error Code Resolution

Lists error displays, their causes (e.g., overheating, sensor faults), and recommended corrective actions.

Weld Quality and Feed Problems

Addresses common issues like wire feed problems, weld seam porosity, and wire burn-back.

Circuit Diagrams and Schematics

MIG 325;405;505 Main Circuit Diagram

Displays the primary electrical schematic for the welding machine and its control unit.

Jackle MIG 405 Specifications

General IconGeneral
BrandJackle
ModelMIG 405
CategoryWelding System
LanguageEnglish

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