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Jackle 150 User Manual

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MIG/MAG
PLASMA
OPERATING MANUAL
Plasma CUTTER 150
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Jackle 150 Specifications

General IconGeneral
BrandJackle
Model150
CategoryWelding System
LanguageEnglish

Summary

DECLARATION OF CONFORMITY

General Information About Plasma Cutting

Operating Principle

Explains how plasma cutting works using heat and a concentrated jet.

Plasma Cutting Advantages

Highlights benefits like speed, reduced heat, ease of use, and efficiency.

Field of Application

Lists conductive metals suitable for plasma cutting.

Safety Requirements

General Safety Information

Emphasizes adherence to instructions for safe operation and potential hazards.

Electrical Safety and Fire Prevention

Covers protection against arc radiation, burning, and flammable substances.

Personal Protection Equipment

Details necessary protective gear for face, eyes, hearing, hands, and feet.

Welding Fumes and Gases

Addresses ventilation needs and protection from harmful substances during cutting.

Shielding Gas Cylinder Safety

Warns about pressurized gas cylinders and safe handling practices.

EMC and Safety Inspection Procedures

Discusses electromagnetic compatibility and regulatory compliance.

Mandatory Safety Inspections

Outlines mandatory annual safety checks and relevant standards.

Brief Description of Plasma Cutter

Technical Specifications

Control Elements Overview

Master Switch

Controls the unit's power, with 'O' for off and 'I' for on.

Mains Control Lamp

Indicates when the unit is switched on.

Control Transformer Fuse

Protects the control transformer with a 2 A slow fuse.

Weld Grade Selector

Selects cutting current between 75A and 150A.

Source Active Indicator

Illuminates when the torch trigger is pressed.

Fault Indicator: Air Pressure & Over Temperature

Signals overheating or low compressed air issues.

Compressed Air Pressure Gauge

Displays the working pressure of compressed air.

Workpiece Connection Socket

Connection point for the workpiece cable.

Initial Operation Guide

Cutting Unit Installation

Proper placement for cooling air and protection from moisture and sparks.

Mains Connection Procedure

Instructions for connecting the unit to the power supply by a qualified electrician.

Compressed Air Connection

Details on connecting the pressure reducer and ensuring adequate air supply.

Cutting Torch Connection

How to connect the torch hose pack to the central adapter.

Workpiece Connection

Connecting the workpiece cable for good conductivity.

Preparations for Cutting

Torch Equipment and Nozzle Selection

Guidance on selecting the correct plasma nozzle based on cutting current and material.

Adjusting Cutting Current

How to set the cutting current using the weld grade switch.

Adjusting Compressed Air Pressure

Procedure for adjusting the working pressure via the pressure reducer.

Cutting Operations

Pilot Arc Ignition Process

Steps for initiating the pilot arc and forming the cutting arc.

Cutting Techniques

Techniques for moving the torch for optimal cut quality at a constant speed.

Maintenance and Safety Checks

Troubleshooting Guide

Control PCB Functional Description

Control PCB Error Messages

Machine Error Indicators

Describes error states indicated by LED flashing patterns.

Microprocessor Error Indicators

Explains error conditions for the microprocessor via LED status.

Spare Parts List

Circuit Diagrams

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