3.1 Installation Setup For MIG with Gas less
[1] Switch the Power Source ON/OFF switch located on the rear of the power source to the OFF position.
[2] Connect the weld power cable to the Negative socket and tighten it.
[3] Connect the earth cable plug into the Positive socket and tighten it.
IMPORTANT: Loose welding terminal connections can cause overheating and result in the male
plug being fused in the terminal. Remove any packaging material prior to use. Do
not block the air vents at the front or rear of the Welding Power Source
[4] Check the Weld Power Cable is connected to the Negative terminal.
[5] Fit the correct size Knurled drive roller for Gas less Flux Core wire.
[6] Place the Wire Spool onto the Spool Holder-Note: the spool retaining nut is top thread. Snip the wire
from the spool being sure to hold the wire to prevent rapid uncoiling. Feed the wire into the wire feeder inlet
guide tube through to the drive roller.
[7] Carefully feed the wire over the drive roller into the outlet guide tube, feed through about 150mm into.
[8] Align the wire into the groove of the drive roller and close down the top roller making sure the wire is in
the groove of the bottom drive roller, lock the pressure arm into place.
[9] Apply a light amount of pressure to the drive roller. Too much pressure will crush the cored wire.
[10] Remove the gas nozzle and contact tip from the torch neck.
[11] Switch the Power Source ON/OFF switch located on the rear of the Power Source to the ON position
and the green LED in the front panel is illuminated.
[12] Press and hold the MIG Torch switch to feed the wire through to the torch neck.
[13] Fit the correct sized contact tip and feed the wire through it, screw the contact tip into the tip
holder of the torch head and nip it up tightly.
[14] Not install the gas nozzle to the torch head.
[15] Select the correct sized wire diameter.
[16] Select welding parameter required on ‘synergic’ knob, based on the material
thickness of the work piece.
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