jcb 9T-1 Front Tip - User Manual

SERVICE MANUAL
DUMPER
6T-1 Front Tip, 6T-1 Swivel Tip,
7T-1 Front Tip Hi-Viz, 9T-1 Front Tip
EN - 9813/8950 - ISSUE 2 - 03/2018
This manual contains original instructions, verified by
the manufacturer (or their authorized representative).
Copyright 2018 © JCB SERVICE
All rights reserved. No part of this publication may
be reproduced, stored in a retrieval system, or
transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise,
without prior permission from JCB SERVICE.
www.jcb.com
Foreword
The Operator's Manual
You and others can be killed or seriously injured
if you operate or maintain the machine without
first studying the Operator's Manual. You must
understand and follow the instructions in the
Operator's Manual. If you do not understand
anything, ask your employer or JCB dealer to
explain it.
Do not operate the machine without an Operator's
Manual, or if there is anything on the machine you
do not understand.
Treat the Operator's Manual as part of the machine.
Keep it clean and in good condition. Replace the
Operator's Manual immediately if it is lost, damaged
or becomes unreadable.
Contents
01 - Machine
06 - Body and Framework
09 - Operator Station
12 - Heating, Ventilating and Air-
Conditioning (HVAC)
15 - Engine
18 - Fuel and Exhaust System
21 - Cooling System
24 - Brake System
25 - Steering System
27 - Driveline
30 - Hydraulic System
33 - Electrical System
72 - Fasteners and Fixings
75 - Consumable Products
78 - After Sales

jcb 9T-1 Front Tip Specifications

General

Brand	jcb
Model	9T-1 Front Tip
Category	Compact Loader
Language	English

Summary

Foreword

Machine Overview

Machine Manual Acronyms Glossary

Definitions for common acronyms such as FOPS, PIL, and ROPS used throughout the service manual.

Machine Safety

Essential safety information and guidelines for operating and maintaining the machine safely.

Safety Warnings and Symbols

Explains DANGER, WARNING, CAUTION, Notice signal words and the universal safety alert symbol.

General Operating and Site Safety

Covers training, alertness, clothing, alcohol, mobile phones, and worksite safety practices.

Maintenance Safety Procedures

Key safety precautions for performing maintenance tasks, including hydraulic systems and raised equipment.

Safe Machine Operation

Guidelines for safe operation, covering worksites, fuel, machine limits, and hazard awareness.

Worksite Safety Guidelines

Procedures for managing worksite hazards, including utility detection, restricted areas, and communication.

Risk Assessment Procedures

Considers factors like personnel, machine, load, route, and weather for conducting thorough risk assessments.

Machine Maintenance Positioning

Safe methods for positioning the machine during maintenance, focusing on dumper body support.

About This Service Manual

Information on the manual's structure, format, and advice on how to effectively use its content.

Machine Component Description

Identifies and describes the major components of the machine and their general locations.

Service Point Locations

Locates key service points for maintenance, including engine fluids, filters, battery, and brake system components.

Machine Cleaning Procedures

Details on how to clean the machine, including general procedures, detergents, and pressure washing precautions.

Machine Cleaning Procedures

General Cleaning Information

General guidelines and precautions for cleaning the machine, including the use of solvents and steam.

Body and Framework

Body and Framework Acronyms Glossary

Definitions for acronyms like FOPS, PIN, and ROPS relevant to the Body and Framework sections.

Body and Framework General Checks

Procedures for general inspection of the machine's body and frame structure for condition and damage.

Chassis Details

Information regarding the machine's chassis, including general aspects and component identification.

Upper Crossmember Removal and Installation

Step-by-step instructions for safely removing and installing the upper crossmember component.